Ford Escape 2002 Repair Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Year: 2002 👋 Introduction Market Position Target Audience: Professional technicians and advanced DIY mechanics with basic electrical and mechanical knowledge. Key Features...

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标签: 2002 Car Cars Escape Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Escape

Year:

👋 Introduction

Market Position

Target Audience:

Professional technicians and advanced DIY mechanics with basic electrical and mechanical knowledge.

Key Features

Approach:

Step-by-step guidance, factory-level information, practical application for owners.

Value Proposition

Benefit:

Enables informed decisions regarding maintenance and repair, saving time and money.

Content Comparison

Comparison To Factory Manual:

Designed to cover topics typically found in a factory service manual and owner's manual.

📋 Manual Details

Coverage Areas

Primary Coverage:

2002 Ford Escape

Page Count

Estimated Page Count:

Extensive (typical factory service manuals for this era range from 1500-2500 pages)

Manual Type

Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

Delivery

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (injection), emission control systems.

Engine Performance:

Engine diagnostics, timing specifications, compression testing, performance tuning.

Transmission Manual:

Manual transmission (MTX-75) service, clutch system, gearbox disassembly/assembly.

Transmission Automatic:

Automatic transmission (AX4S, AX4N) service, torque converter, transmission control module (TCM), hydraulic circuits, valve body.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive axles, differential, propeller shaft (AWD), rear differential (AWD).

Suspension:

Front suspension (struts, control arms, stabilizer bar), rear suspension (independent multi-link, trailing arms, stabilizer bar), wheel alignment specifications.

Steering:

Power steering system, steering gear/rack and pinion, steering column, tie rods, power steering fluid specifications.

Brakes:

Front disc brakes, rear disc brakes, parking brake system, anti-lock braking system (ABS) components and diagnostics, brake fluid type and bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, exterior and interior lamps, horn, wipers, power accessories.

Body And Trim:

Body panel removal/installation, doors, hood, tailgate, bumpers, glass replacement, interior trim components, seals, weatherstripping.

Heating And Air Conditioning:

HVAC system diagnosis and repair, refrigerant types, AC compressor, evaporator, condenser, heater core, blower motor, climate control panel.

Fuel And Emissions:

Fuel tank, fuel pump, fuel filter, fuel lines, evaporative emission control (EVAP) system, exhaust system components.

Body Electronics:

Instrument cluster, body control module (BCM), central locking system, power windows, power mirrors, keyless entry system, airbag system (SRS) precautions and components.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, battery maintenance.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing, common fault finding.

Repair:

Component disassembly, cleaning, inspection, repair, and reassembly for all covered systems.

Installation:

Correct installation procedures for replacement parts and components.

Disassembly Assembly:

Step-by-step instructions for taking apart and putting back together major vehicle components.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to major component overhauls and advanced diagnostics.

📊 Manual Specifications

File Format

Readability:

High resolution for clear viewing of text and diagrams.

Print Quality

Printability:

Full Printable - allows users to print specific sections or the entire manual.

Zoom Functionality

Zoom Capability:

YES - Enables detailed examination of diagrams and text.

Software Requirements

PDF Reader:

Adobe PDF Reader

Unzipping Tool:

WinZip (or compatible unzipping software)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine Option 1

Engine Code:

Zetec-E (2.0L)

Displacement:

2.0 Liters (1989cc)

Configuration:

DOHC 16-valve Inline 4-cylinder

Bore X Stroke:

84.5 mm x 88.0 mm

Compression Ratio:

9.6:1

Horsepower Net:

127 hp @ 5300 rpm

Torque Net:

135 lb-ft @ 4300 rpm

Fuel System:

Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Oil Capacity:

4.5 U.S. Quarts (4.3 Liters) with filter change

Engine Oil Specification:

API SG or SH, SAE 5W-30

Primary Engine Option 2

Engine Code:

DURATEC V6 (3.0L)

Displacement:

3.0 Liters (2986cc)

Configuration:

DOHC 24-valve V6

Bore X Stroke:

84.5 mm x 89.0 mm

Compression Ratio:

9.7:1

Horsepower Net:

177 hp @ 5500 rpm

Torque Net:

200 lb-ft @ 4400 rpm

Fuel System:

Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Oil Capacity:

5.8 U.S. Quarts (5.5 Liters) with filter change

Engine Oil Specification:

API SG or SH, SAE 5W-30

🔧 Transmission

Standard 2.0L

Type:

5-Speed Manual (MTX-75)

Clutch Fluid:

DOT 3 Brake Fluid

Optional 2.0L And Standard 3.0L

Type:

4-Speed Automatic (AX4S/AX4N)

Transmission Fluid Capacity:

Approximately 10.5 U.S. Quarts (9.9 Liters) drain and fill

Transmission Fluid Specification:

Mercon V Automatic Transmission Fluid (ATF)

Features

AWD System:

Intelligent All-Wheel Drive (IAWD) available on both engines.

📐 Dimensions

Exterior

Length:

173.8 inches (4415 mm)

Width:

70.2 inches (1783 mm)

Height:

67.0 inches (1702 mm)

Wheelbase:

103.1 inches (2619 mm)

Ground Clearance:

Approximately 7.8 inches (198 mm)

Weights

Curb Weight 2.0L FWD:

3,529 lbs (1,601 kg)

Curb Weight 3.0L AWD:

3,877 lbs (1,759 kg)

Cargo

Cargo Volume Behind Rear Seat:

31.0 cu ft (878 liters)

Cargo Volume With Rear Seat Folded:

64.3 cu ft (1821 liters)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Impact:

Good (for the 2001-2007 generation)

NHTSA Frontal Passenger Impact:

Good (for the 2001-2007 generation)

Active Features

Standard on all models

Passive Features

Airbags:

Standard front airbags; available side-impact airbags

Seatbelts:

Three-point seatbelts with pretensioners in front

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player; optional premium audio systems.

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Keyless Entry:

Optional keyless entry system

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes (refer to manual).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed.

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed (if equipped).

Spark Plugs 2.0L:

Replace every 100,000 miles (160,000 km) with Motorcraft Platinum Spark Plugs.

Spark Plugs 3.0L V6:

Replace every 100,000 miles (160,000 km) with Motorcraft Platinum Spark Plugs.

Transmission Fluid:

Inspect every 30,000 miles (48,000 km), replace every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions. Refer to manual for specific recommendations.

Coolant:

Ford PremiumEngine Coolant (Green) - Flush and replace every 5 years or 100,000 miles (160,000 km).

Fluid Specifications

Power Steering Fluid:

Mercon V ATF

Brake Fluid:

DOT 3

Known Issues

Ignition Coils:

Premature failure of ignition coils, particularly on the 3.0L V6 engine.

Powertrain Control Module:

Potential issues with the Powertrain Control Module (PCM) leading to various driveability problems.

Rear Wheel Bearings:

Some reports of premature rear wheel bearing failure.

Door Latches:

Sticking or failing door latches and lock mechanisms.

Evap System:

Problems with the evaporative emission control (EVAP) system, often due to faulty purge valves or vent solenoids.

📚 Vehicle History

Brand Heritage

Brand Context:

Ford's entry into the compact SUV segment, building on its truck and SUV legacy.

Model Evolution

First Generation Start:

Launched for the 2001 model year.

Platform:

Based on the Mazda GF-platform, shared with the Mazda Tribute and Mercury Mariner.

Production

Manufacturing Location:

Kansas City Assembly Plant, Claycomo, Missouri, USA

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received 'Good' ratings in frontal offset crash tests from IIHS for its generation.