Market Segment:
Compact SUV, positioned as a versatile and practical option for families and individuals.
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Chevrolet Tracker.
Vehicle Appeal:
Affordability, comfortable ride, available AWD, practical cargo space, and a robust powertrain lineup.
Diy Advantage:
Empowers owners to perform routine maintenance and repairs, saving on labor costs and fostering a hands-on understanding of their vehicle.
Applicable Model Years:
2000-2007
Engine Variants Covered:
2.0L Zetec, 2.3L, 3.0L (Duratec)
Drivetrain Variants Covered:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Estimated Page Count:
N/A (Digital Download - Content Varies)
Manual Type:
Comprehensive Workshop Manual
Powertrain:
Engine (2.0L Zetec, 2.3L, 3.0L Duratec), Ignition, Fuel System, Exhaust System, Accessory Drive, Cooling System, Automatic Transaxle, Manual Transmission, Transfer Case, 4WD System, Clutch
Chassis:
Front Suspension, Rear Suspension, Brakes (including Antilock Brakes, Rear Disc Brakes), Steering System (Steering Linkage, Steering Column), Wheels, Tires, Drive Axles, Halfshafts
Electrical:
Wiring Diagrams, Fuses, Relays, Battery, Charging System (Alternator, Starter), Lighting (Exterior, Interior), HVAC Electrical Components, Cruise Control, Airbags, Instrument Panel, Steering Column Switches, Electric Cooling Fan
Body And Interior:
HVAC System Operation and Diagnosis, Interior Trim, Seats, Sunroof, Windows, Wiper/Washer System, Door Mechanisms, Fuel Tank and Lines
Maintenance:
Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Belt Adjustments and Replacements, Spark Plug Replacement, Tire Rotation and Balancing
Diagnostics:
Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs), Component Testing, Electrical System Diagnosis, HVAC System Diagnosis
Repair And Rebuild:
Engine Repair (e.g., 2.0L Zetec Timing Belt), Brake System Repair, Suspension Component Replacement, Transmission Service and Repair, Electrical Component Replacement, Starter and Alternator Replacement, Drive Axle and Halfshaft Replacement
Component Installation:
Accessory Drive Component Installation, Electric Cooling Fan Installation, Steering Column Components
Technical Depth:
Detailed step-by-step instructions, torque specifications, diagnostic flowcharts, wiring diagrams, component locations, specifications and measurements
Engine Type 2.0L:
DOHC Inline 4-cylinder
Displacement 2.0L:
2.0 Liters (1988 cc)
Engine Code 2.3L:
Duratec
Engine Type 2.3L:
DOHC Inline 4-cylinder
Displacement 2.3L:
2.3 Liters (2294 cc)
Engine Code 3.0L:
Duratec 30 (ES)
Engine Type 3.0L:
DOHC V6
Displacement 3.0L:
3.0 Liters (2967 cc)
Horsepower Range:
127 hp to 200 hp (depending on engine and year)
Torque Range:
135 lb-ft to 200 lb-ft (depending on engine and year)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Cooling System Type:
Pressurized Liquid Cooling System
Belt Configuration:
Serpentine belt system for accessories. Manual provides routing diagrams for various engine configurations.
Ignition System Type:
Electronic Ignition (Distributorless Ignition System - DIS on some models, Coil-on-plug on others)
Manual Transmission Type:
5-Speed Manual Transmission (available on select 4-cylinder models)
Automatic Transmission Type:
4-Speed Automatic Transaxle (available across most powertrains)
Automatic Transmission Features:
Selectable overdrive, electronic control for shifting strategy.
Automatic Transmission Fluid:
MERCON V (or equivalent approved fluid). Manual provides specific capacities and change intervals.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil. Manual specifies precise type and capacity.
Length:
Approximately 173-179 inches (4394-4547 mm)
Width:
Approximately 70.2 inches (1783 mm)
Height:
Approximately 67.1-67.6 inches (1704-1717 mm)
Wheelbase:
Approximately 103.1 inches (2619 mm)
Curb Weight Range:
Approximately 3,300-3,700 lbs (1497-1678 kg)
Cargo Volume Behind Rear Seat:
Approximately 24.8-29.3 cu ft
Cargo Volume With Rear Seat Folded:
Approximately 60.3-67.9 cu ft
NHTSA Front Impact Driver:
5-Star (for models equipped with side airbags)
NHTSA Front Impact Passenger:
5-Star (for models equipped with side airbags)
IIHS Frontal Offset Score:
Good (for most models)
IIHS Side Impact Score:
Good (for models equipped with side airbags)
Active Safety Features:
Antilock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (AdvanceTrac, optional on some models)
Passive Safety Features:
Front Airbags, Optional Side-Impact Airbags, Pretensioner Seatbelts, Crumple Zones
Infotainment Systems:
Basic AM/FM radio with CD player, optional premium audio systems, and in-dash CD changers. Sirius Satellite Radio available on later models.
Driver Assistance Features:
Cruise control, optional parking assist sensors on later models. Availability of features varied by trim level and year.
Connectivity Features:
Limited to analog auxiliary input on some audio systems. Bluetooth connectivity was not a standard feature during this generation.
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions. Manual provides specific recommendations.
Engine Coolant Change:
Initial change at 100,000 miles, then every 50,000 miles thereafter, or as per manual recommendation for specific coolant type.
Transmission Fluid Change:
Recommended every 60,000 to 100,000 miles, depending on driving conditions. Manual provides detailed procedures and capacities.
Spark Plug Replacement:
100,000 miles for iridium-tipped spark plugs (standard on many models), as specified in the manual.
Timing Belt Replacement:
Crucial for the 2.0L Zetec engine. Recommended replacement every 60,000 to 100,000 miles. Failure can cause catastrophic engine damage. Manual details the procedure.
Engine Oil Specification:
Typically 5W-20 or 5W-30 synthetic blend or full synthetic. Manual specifies exact viscosity and API service classification.
Engine Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent meeting WSS-M97B44-D. Manual provides specific capacity and mixing ratio.
Brake Fluid Specification:
DOT 3 brake fluid. Manual provides bleeding procedures and capacities.
Common Problems:
Front suspension components (ball joints, control arm bushings), wheel bearings, automatic transmission solenoid failures, potential for exhaust manifold cracks (3.0L V6), AC system issues, power steering pump leaks.
2.0L Zetec Issues:
Timing belt maintenance is critical. Coil pack failures, O2 sensor issues.
3.0L Duratec Issues:
Potential for intake manifold gasket leaks, exhaust manifold cracks. Generally robust otherwise.
Ford SUV Lineage:
Builds upon Ford's long history in truck and SUV manufacturing, aiming to provide a car-like driving experience in an SUV package.
First Generation Launch:
Introduced for the 2001 model year, based on the Mazda Tribute platform (shared development with Mazda and Mercury).
Facelift Changes:
Received a significant facelift for the 2004 model year, featuring revised styling, updated interior, and the introduction of the 3.0L Duratec V6 engine as an option.
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA.