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Ford Escort RS 1985-1987 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Ford Model: Escort RS Generation: Mark III / RS Turbo Years Covered: 1985, 1986, 1987 Codes Chassis Code: GFG (Escort RS Turbo) 👋 Introduction Market...
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Ford Escort RS 1985-1987 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escort RS
Generation:
Mark III / RS Turbo
Years Covered:
1985, 1986, 1987
Codes
Chassis Code:
GFG (Escort RS Turbo)
👋 Introduction
Market Position
Historical Context:
The Ford Escort RS Turbo was a homologation special, built to allow Ford to compete in Group A rallying. It was a significant performance variant of the popular Ford Escort model.
Competitive Analysis
Rivals:
Competed against hot hatches of its era such as the Volkswagen Golf GTI, Peugeot 205 GTI, Vauxhall/Opel Astra GTE, and Renault 5 GT Turbo.
Key Features
Manual Value Proposition:
Provides essential, factory-level information for maintaining and repairing the performance-oriented Escort RS Turbo, making it a cost-effective resource for owners.
Content Quality:
Features detailed illustrations, diagrams, wiring schematics, and step-by-step instructions, offering a high level of technical detail.
📋 Manual Details
Coverage Areas
Main Focus:
Comprehensive service and repair for Ford Escort RS models (1985-1987).
Specific Sections:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Steering, Brakes, Body Interior & Exterior, Body Electrical, Restraint Systems.
Page Count
Estimated Page Count:
Varies by specific edition, but typically extensive, often 800+ pages for a complete factory manual.
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, crankshaft, camshafts, timing, lubrication, cooling, engine diagnostics.
Engine Electrical:
Ignition system, starter motor, alternator, battery, charging system, engine control unit (ECU) diagnostics, sensors.
Emission Control:
Catalytic converter, oxygen sensors, evaporative emission control (EVAP), exhaust gas recirculation (EGR) systems, emission system diagnostics.
Fuel System:
Fuel injection system (Bosch LE2-Jetronic for RS Turbo), fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, fuel system diagnostics.
Suspension:
Front suspension (McPherson strut), rear suspension (Torsion beam), shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Clutch System:
Clutch operation, clutch disc, pressure plate, release bearing, clutch hydraulics, clutch adjustment.
Transaxle Manual:
Manual transaxle (e.g., Ford MTX-IV), gear ratios, internal components, removal and installation, lubrication, shift linkage adjustment.
Transaxle Automatic:
Automatic transaxle (less common on RS Turbo variants, but covered for standard Escort), operation, removal and installation, lubrication, control adjustments.
Driveshaft Axle:
Front driveshafts (CV joints), rear axle components (if applicable), wheel bearings.
Steering System:
Steering rack, power steering system (if equipped), steering column, tie rods, steering wheel removal, steering alignment.
Brake System:
Front disc brakes (ventilated), rear drum brakes, hydraulic system, brake master cylinder, brake lines, brake fluid specifications, parking brake, ABS (if equipped).
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, glass, weatherstripping, interior trim, seats, dashboard, upholstery.
Body Electrical:
Lighting system (headlights, taillights, interior lights), power windows, power locks, central locking, wipers, horn, instrument cluster, fuse box locations and identification.
Restraint Systems:
Seat belts, seat belt mechanisms, pre-tensioners (if applicable), airbag systems (less common for early 80s models, but check for later production).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, tire rotation, battery maintenance.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and mechanical issues. Includes symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation across all vehicle systems.
Electrical Diagnostics:
Detailed wiring diagrams, circuit descriptions, testing procedures for electrical components and systems, troubleshooting harness issues.
Engine Rebuild:
Comprehensive instructions for engine disassembly, cleaning, inspection, machining specifications, and reassembly.
Transmission Repair:
Detailed procedures for manual and automatic transaxle overhauls, including clutch replacement and differential service.
Brake System Overhaul:
Procedures for caliper rebuild, master cylinder replacement, brake line replacement, and drum brake servicing.
Technical Depth
Depth Level:
Highly detailed, covering everything from basic maintenance to complex overhauls and diagnostics, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Fully printable; users can print specific pages or the entire manual.
Zoom Capability:
Yes, allows for zooming in on illustrations and diagrams for clarity.
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Texture:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software).
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS.
⚙️ Engine Specifications
Primary Engine
Engine Type:
1.6L CVH Inline-4, Turbocharged
Engine Code:
LE7 (RS Turbo)
Fuel Delivery:
Bosch LE2-Jetronic Fuel Injection
Performance
Horsepower Bhp:
132 bhp @ 5750 rpm (typical for RS Turbo)
Torque Lb-Ft:
135 lb-ft @ 2750 rpm (typical for RS Turbo)
Fuel System
Fuel Type:
Unleaded gasoline (premium recommended)
Engine Mechanical
Bore X Stroke:
80.0 mm x 77.0 mm (typical for 1.6L CVH)
Compression Ratio:
8.3:1 (typical for RS Turbo)
🔧 Transmission
Standard
Transmission Type Rs Turbo:
5-speed Manual Transaxle (Ford MTX-IV)
Optional
Transmission Type Standard Escort:
3-speed or 4-speed Automatic (available on non-RS models)
Features
Rs Turbo Gear Ratios:
Specific ratios for the MTX-IV are detailed in the manual, optimized for performance.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Wheelbase:
2400 mm (approx. 94.5 inches)
Length:
3930 mm (approx. 154.7 inches)
Width:
1670 mm (approx. 65.7 inches)
Height:
1375 mm (approx. 54.1 inches)
Weights
Curb Weight Rs Turbo:
Approx. 970 kg (2138 lbs)
🛡️ Safety Features
Ratings
Crash Test Era:
Vehicle safety standards were less rigorous in the mid-1980s; specific modern ratings are not applicable.
Active Features
Braking System:
Front ventilated discs, rear drums. ABS was an option on some later models or specific markets.
Passive Features
Seat Belts:
Standard seat belts (lap and sash front, lap rear). Some models may have had pre-tensioners.
Body Structure:
Reinforced chassis and safety cage designed for its era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. Speaker configurations varied by trim.
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, temperature gauge, and warning lights. RS Turbo models have a more comprehensive cluster.
Driver Assistance
Early ABS:
Anti-lock Braking System (ABS) was an optional feature on later models of the Mk3 Escort, but not standard across all RS Turbo variants.
Connectivity
Connectivity Era:
Minimal by modern standards. Connectivity primarily refers to basic electrical systems and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for exact specification.
Timing Belt Interval:
Critical for CVH engines; typically 30,000-50,000 miles. Failure can cause severe engine damage. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil:
API SG or SH, viscosity typically 10W-40 or 5W-40 (check manual for specific grade and capacity, usually around 4.5 liters).
Coolant:
Ethylene glycol-based antifreeze. Capacity approximately 6.5 liters. Mix 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Check master cylinder reservoir for specific requirement.
Transmission Fluid Manual:
Manual transmission fluid, typically GL-4 specification, viscosity 75W-90 or 80W-90. Capacity approx. 2.5 liters.
Known Issues
Cvh Engine Reliability:
Known for potential head gasket issues if not properly maintained, especially under stress. Timing belt is a critical maintenance item.
Turbocharger Maintenance:
Requires careful oil maintenance and cool-down periods to ensure longevity of the turbocharger.
Electrical Gremlins:
As with many cars of this era, wiring harness degradation and corrosion can lead to intermittent electrical issues.
Suspension Wear:
Bushings and ball joints can wear over time, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Ford Performance:
Ford has a long history of performance variants, particularly with the Escort nameplate dating back to the 1960s and its rallying success.
Model Evolution
Mark Iii Escort:
The Mark III Escort (introduced 1980) represented a significant shift to front-wheel drive and a more modern European design for the Escort line.
Rs Turbo Development:
The RS Turbo was a homologation special based on the Mk3 Escort, featuring a Garrett T2 turbocharger, intercooler, and performance-tuned suspension and brakes.
Production
Manufacturing Locations:
Primarily produced in Europe, notably the UK and Germany.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Escort RS variants, particularly the RS Turbo, received acclaim for their performance and handling, contributing to Ford's image in motorsport and performance road cars.
Ratings
Magazine Reviews:
Contemporary automotive magazines often praised the RS Turbo for its strong performance and value proposition within the hot hatch segment.
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