Powertrain:
Engine mechanical (gasoline & diesel), fuel system, cooling system, lubrication, exhaust system, ignition system (gasoline), glow plug system (diesel), turbocharger system (diesel)
Drivetrain:
Manual transmission, automatic transmission, transfer case (4x4 models), drive shafts, axles (front & rear), differentials, hubs, CV joints
Chassis:
Suspension (front & rear), steering system, brake system (front & rear discs, ABS, parking brake), wheels, tires
Electrical:
12V power system, battery, charging system (alternator), starting system, lighting (headlamps, taillamps, interior), instrument cluster, gauges, warning indicators, horn, wipers, washers, power windows, power locks, mirrors, seats, sunroof (if equipped), trailer wiring harness
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, interior trim, seats, seat belts, airbags, HVAC system (heating, ventilation, air conditioning), body control module (BCM)
Diagnostics:
OBD-II (On-Board Diagnostics II) codes, diagnostic trouble codes (DTCs), diagnostic procedures, wiring schematics, electrical diagrams, component testing
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid, differential fluid), tire rotations, lubrication points
Repair And Rebuild:
Engine overhaul, transmission overhaul, brake caliper/rotor replacement, suspension component replacement (shocks, struts, ball joints, control arms), steering component replacement (tie rods, steering box), electrical component diagnosis and replacement, HVAC system servicing, body panel repair
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon problems, symptom-based troubleshooting trees
Level Of Detail:
Comprehensive DIY (Do-It-Yourself) to Professional Shop Level. Covers basic maintenance to complex component removal, repair, and reassembly.
Special Tools:
Includes specifications for special tools required for specific repairs and diagnostics.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, component tolerances, electrical system voltages and resistance values.
Transmission Gasoline Std:
5-speed Manual Transmission (M5R2-HD)
Transmission Gasoline Opt:
5-speed Automatic Transmission (5R110W TorqShift)
Transmission Diesel Opt:
5-speed Automatic Transmission (5R110W TorqShift)
Transmission Diesel Std:
6-speed Manual Transmission (ZF6-S750)
Automatic Features:
TorqShift automatic with selectable Tow/Haul mode and manual shifting capability.
Automatic Fluid Type:
Mercon V
Manual Fluid Type:
Manual Transmission Fluid (MTF) - Specific API GL-4 or GL-5 rating as per Ford specs.
Wheelbase Std:
137.0 inches (3480 mm) for Regular Cab, 154.5 inches (3924 mm) for SuperCab, 172.4 inches (4379 mm) for Crew Cab
Overall Length Std:
Varies by cab and bed configuration (e.g., ~237 inches for Crew Cab Long Bed)
Bed Lengths Available:
6.75 ft (81 inches) and 8.0 ft (96 inches)
Gvwr Range:
8,500 lbs to 13,000 lbs (depending on configuration and axle)
Curb Weight Range:
Approx. 6,000 - 7,500 lbs
Payload Capacity Range:
Approx. 2,000 - 5,000 lbs
Towing Capacity Range:
Up to 12,500 lbs (with appropriate hitch and configuration)
NHTSA Rollover Resistance:
4 out of 5 stars (Estimated for this generation, as specific year ratings can vary).
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional, depending on trim and configuration.
Airbags:
Driver and front passenger airbags. Side curtain airbags may be optional on some configurations.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Audio System:
Factory-installed AM/FM stereo with CD player. Optional premium sound systems and in-dash CD changers may be available depending on trim level.
Navigation:
Optional factory navigation system (typically with a touchscreen display).
Cruise Control:
Standard on most trims.
Parking Assist:
Optional rear parking sensors available on some configurations.
Trailer Brake Controller:
Optional integrated trailer brake controller.
Powertrain Control Module:
Comprehensive PCM diagnostic information and reprogramming procedures are typically included in OEM manuals.
Service Intervals Gasoline
Oil Change Interval Gasoline:
Every 5,000 miles or 6 months, or as indicated by the Intelligent Oil-Life Monitor (IOLM).
Air Filter Replacement Gasoline:
Every 30,000 miles or 24 months.
Coolant Flush Gasoline:
Every 100,000 miles or 5 years (for the initial change), then every 50,000 miles or 2.5 years.
Oil Change Interval Diesel:
Every 5,000 miles or 6 months, or as indicated by IOLM. Diesel engines often require more frequent oil changes, especially under heavy use.
Fuel Filter Replacement Diesel:
Every 15,000 miles or 12 months.
Coolant Flush Diesel:
Every 150,000 miles or 5 years (for the initial change), then every 50,000 miles or 2.5 years with ELC coolant.
Engine Oil Gasoline 5.4L:
API Certified SAE 5W-20 (or as specified on oil fill cap).
Engine Oil Diesel 6.0L:
API CJ-4 SAE 15W-40 (or as specified on oil fill cap), or 5W-40 synthetic for cold weather.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B51-A1 (for gas) or WSS-M2C171-C (for diesel).
Diesel Engine 6.0L Common Problems:
Known issues include injector seal failures (FICM issues), EGR cooler failures, head gasket failures, and oil cooler failures. The manual will detail diagnostic and repair procedures for these common problems.
Gasoline Engine 5.4L Common Problems:
Potential issues can include spark plug ejection (though less common on the 3-valve than earlier versions), cam phaser problems, and occasional oil consumption. The manual covers diagnosis and repair.
Ford Truck Legacy:
Ford has a long-standing reputation for building rugged and capable trucks, dating back to the early 20th century. The F-Series has consistently been a best-selling line of vehicles in North America.
Super Duty Introduction:
The Super Duty line was introduced for the 1999 model year to differentiate heavy-duty F-250, F-350, and F-450 trucks from the light-duty F-150.
Second Generation:
The 2007 model year represents the second generation of the Super Duty trucks (2005-2007), which featured a significant redesign including a new chassis, updated engines, and enhanced styling.
Manufacturing Locations:
Primary assembly plants included Kentucky Truck Plant in Louisville, Kentucky, and potentially others depending on specific configurations.