🏷️ Basic Information

Make:

Ford

Model:

F-450 Super Duty

Year:

2009

Chassis Code:

P473

👋 Introduction

Target Audience:

Designed for F-450 Super Duty owners and independent repair shops performing DIY repairs, maintenance, and diagnostics.

Value Proposition:

Provides dealership-level repair information in an accessible digital format, empowering users to perform their own service.

Comparison To Owner Manual:

Significantly more detailed than the owner's manual, focusing on repair and service procedures rather than basic operation.

Comparison To Software Manuals:

Offers a streamlined, non-software dependent solution for accessing comprehensive repair data.

Single Year Specificity:

Guarantees accuracy and relevance by focusing solely on the 2009 model year, avoiding information for other generations.

Diagnostic Codes:

Includes coverage of computer diagnostic codes for effective troubleshooting.

Support:

Offers customer support for product-related issues and questions.

📋 Manual Details

Manual Type:

Workshop Repair Manual

Language:

English

Format:

PDF (Single File)

Delivery Method:

Digital Download

File Size:

Approx. 100 MB

Estimated Pages:

Hundreds of pages (specific count not provided, but described as comprehensive).

📖 Manual Coverage

Engine:

Includes detailed procedures for the 6.4L Power Stroke V8 Turbo Diesel and 5.4L Triton V8 gasoline engines, including diagnostics, repair, and overhaul.

Transmission:

Covers both the 5R110W TorqShift Automatic and the ZF6-650 6-Speed Manual transmissions, including removal, installation, internal repairs, and fluid services.

Drivetrain:

Detailed information on front and rear axle assemblies, transfer case, driveshafts, U-joints, and differential servicing.

Suspension:

Covers front and rear suspension components, including springs, shock absorbers, control arms, ball joints, steering linkage, and alignment procedures.

Brakes:

Comprehensive coverage of hydraulic brake systems, including master cylinder, brake lines, calipers, pads, rotors, ABS system, and parking brake.

Electrical System:

Extensive wiring schematics, electrical diagrams for all systems, component testing, troubleshooting guides, and connector information.

Body And Frame:

Information on body panel repair, door mechanisms, tailgate, interior trim, glass replacement, and frame alignment.

Heating Ventilation Air Conditioning:

Service and repair procedures for the HVAC system, including refrigerant handling, component replacement, and troubleshooting.

Safety Systems:

Detailed coverage of airbag system diagnostics, SRS components, and related safety features.

Diagnostics:

Information on diagnostic trouble codes (DTCs), scan tool usage, and component-level diagnostic procedures.

Maintenance:

Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, tire rotation, and lubrication.

Troubleshooting:

Systematic troubleshooting guides for common and uncommon issues, enabling effective diagnosis and repair.

Repair:

Step-by-step instructions for minor and major mechanical and electrical repairs, including component replacement and adjustments.

Rebuilding:

Procedures for rebuilding major components like transmissions, engines, and differentials, including detailed exploded views.

Installation:

Guidelines for installing new components and accessories.

Calibration:

Procedures for calibrating sensors and modules after component replacement (e.g., steering angle sensor).

Level Of Detail:

OEM-level detail, suitable for professional technicians and advanced DIYers.

Illustrations:

Includes detailed, high-quality illustrations, diagrams, and exploded views to clarify procedures.

Searchability:

Fully searchable PDF content with integrated bookmarks for easy navigation and keyword-based access.

📊 Manual Specifications

Type:

Portable Document Format (PDF)

Requirements:

No software installation required; compatible with standard PDF readers.

Resolution:

High-resolution, suitable for clear viewing and printing of diagrams and text.

Digital:

N/A (Digital File)

Digital:

N/A (Digital File)

⚙️ Engine Specifications

Engine Code:

6.4L OHV V8 Power Stroke Turbo Diesel

Displacement:

390 cubic inches (6.4 Liters)

Fuel System:

High-pressure Common Rail (HPCR) direct injection, Denso fuel system.

Turbocharging:

Sequential Twin Turbochargers (STT)

Horsepower Peak:

350 HP @ 3,000 RPM (approx.)

Torque Peak:

650 lb-ft @ 1,600 RPM (approx.)

Engine Code:

5.4L OHV V8 Triton

Displacement:

330 cubic inches (5.4 Liters)

Fuel System:

Sequential Electronic Fuel Injection (SEFI)

Horsepower Peak:

362 HP @ 5,000 RPM (approx.)

Torque Peak:

455 lb-ft @ 3,500 RPM (approx.)

🔧 Transmission

Type:

5R110W TorqShift Automatic

Features:

Electronically controlled, heavy-duty, 5-speed with overdrive and Tow/Haul mode.

Fluid Type:

Mercon SP (Specify Mercon V for older 5R110W if applicable, but SP is standard for 2009)

Type:

ZF6-650 6-Speed Manual

Fluid Type:

Mercon LV ATF (Mercon V can be substituted if LV is unavailable, check service bulletin)

📐 Dimensions

Wheelbase:

172.4 inches

Overall Length:

263.7 inches

Overall Width:

97.2 inches (without mirrors)

Overall Height:

80.0 inches

Gvwr:

14,500 lbs (approx.)

Gcwr:

Up to 26,000 lbs (with appropriate trailer/hitch)

Curb Weight:

6,500 - 7,500 lbs (depending on configuration)

🛡️ Safety Features

NHTSA Rollover Resistance:

3-star (typical for heavy-duty trucks of this era, consult NHTSA for specific test data)

ABS:

Standard Anti-lock Braking System (ABS)

Trailer Sway Control:

Available Trailer Sway Control (TSC)

Airbags:

Front airbags for driver and passenger.

Seatbelts:

Three-point safety belts with pretensioners.

💡 Technology Features

Audio System:

Available AM/FM stereo with CD player, auxiliary input, and SiriusXM Satellite Radio. Higher trims may offer upgraded sound systems.

Towing Features:

Integrated trailer brake controller (optional), Tow/Haul mode for transmission, trailer hitch and wiring provisions.

Parking Assist:

Rear parking sensors (optional on some trims).

Power Outlets:

12V auxiliary power outlets.

🔧 Maintenance

Engine Oil And Filter:

Every 5,000 to 7,500 miles or 6 months, or as indicated by the oil life monitoring system, depending on operating conditions (severe duty may require more frequent changes).

Fuel Filter:

Every 15,000 to 30,000 miles, or as recommended by Ford, particularly important for diesel fuel quality.

Engine Coolant:

Initial change at 50,000 miles, then every 25,000 miles or 2 years thereafter (using Ford Gold Coolant or equivalent).

Engine Oil And Filter:

Every 5,000 miles or 6 months, or as indicated by the oil life monitoring system.

Engine Coolant:

Initial change at 100,000 miles, then every 50,000 miles or 5 years thereafter (using Ford Premium Gold Coolant or equivalent).

Engine Oil Diesel:

API CJ-4 (or preferred specification for 2009 6.4L Power Stroke), SAE 15W-40 (or 5W-40 synthetic for colder climates).

Engine Oil Gasoline:

API SN or SP, SAE 5W-20

Brake Fluid:

DOT 3 (refer to specific reservoir cap for exact type)

Diesel Egr And Dpf:

The 6.4L Power Stroke engine can be prone to EGR cooler failures and Diesel Particulate Filter (DPF) clogging if not maintained or driven properly (e.g., frequent short trips).

Transmission Shifting:

Some automatic transmissions may exhibit harsh shifting or torque converter issues; manual transmissions are generally robust.

📚 Vehicle History

Ford Trucks:

Ford has a long-standing reputation for building durable and capable trucks, dating back to the early 20th century.

F Series Super Duty:

The Super Duty line, introduced in 1999, represents Ford's heavy-duty truck offerings, positioned above the F-150. The F-450 is a Class 4 truck designed for commercial and heavy towing/hauling applications.

2009 Updates:

The 2009 model year falls within the second generation of the Super Duty (2008-2010), which saw significant updates including the introduction of the 6.4L Power Stroke diesel and revised styling.

🏆 Awards & Recognition

Segment Awards:

Ford Super Duty trucks consistently receive accolades in the heavy-duty pickup segment for towing, hauling, and overall capability.

Consumer Reports:

While specific ratings vary, Ford Super Duty trucks are generally recognized for their robust build and performance in their class.