🏷️ Basic Information

Make:

Ford

Model:

F-550 Super Duty

Year:

2009

Chassis Code:

P527 (F-450/F-550)

👋 Introduction

Positioning:

Targets owners and independent repair shops of heavy-duty Ford trucks seeking comprehensive, dealership-level repair information.

Alternatives:

Offers a significant advantage over generic online repair guides or partial manuals by providing OEM-specific, year-specific data.

Diy Focus:

Designed for the 'Do-It-Yourself' enthusiast or professional mechanic, enabling self-sufficiency in repairs.

Oem Standard:

Represents original equipment manufacturer (OEM) standards and procedures, ensuring accuracy and quality.

Illustration Quality:

Includes detailed illustrations and diagrams to clarify complex procedures.

📋 Manual Details

General Coverage:

Complete repair and service for 2009 Ford F-450 and F-550 Super Duty trucks.

Estimated Pages:

Approximately 2000-3000 (typical for this class of vehicle and manual scope, actual may vary within the PDF).

Type:

Workshop Repair Manual / Service Manual

Language:

English

Format:

PDF (single file)

📖 Manual Coverage

Engine:

Detailed coverage including diagnostics, component removal/installation, and overhaul for gasoline and diesel engines.

Fuel System:

Components, diagnostics, pressure testing, fuel pump, injectors, lines, and filtration.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, and coolant specifications.

Ignition System:

Spark plugs, coils, wiring, and ignition timing (for gasoline engines).

Exhaust System:

Manifolds, catalytic converter, mufflers, pipes, and emissions control.

Transmission:

Detailed service, repair, and overhaul procedures for automatic and manual transmissions.

Drivetrain:

Front and rear axles, differentials, driveshafts, U-joints, and hubs.

Suspension:

Front and rear suspension components, springs, shocks, control arms, bushings, and alignment.

Steering:

Power steering system, pump, hoses, steering gear/rack, tie rods, and alignment.

Brakes:

Hydraulic system, ABS, master cylinder, brake lines, calipers, pads, rotors, and parking brake.

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, and power distribution.

Climate Control:

Air conditioning system (R-134a), heating, ventilation, and blower motor.

Body And Chassis:

Frame, body panels, doors, hood, tailgate, interior trim, and exterior components.

Restraint Systems:

Airbag system, sensors, control module, and seat belts.

Diagnostic Trouble Codes:

List and explanation of OBD-II codes and specific Ford diagnostic codes.

Maintenance:

Routine maintenance schedules, fluid changes, filter replacements, and inspections.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex issues.

Repair:

Step-by-step instructions for component removal, repair, and installation.

Overhaul:

Detailed procedures for complete engine, transmission, and axle rebuilds.

Wiring Schematics:

Comprehensive electrical diagrams for all vehicle systems.

Diagnostics:

Procedures for using diagnostic tools and interpreting data.

Depth:

Extensive, covering everything from basic fluid services to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text with bookmarks for easy navigation.

File Size:

Approximately 100 MB (as stated).

Quality:

High-resolution digital reproduction of original factory documentation, enabling clear printing of text and illustrations.

Binding:

Not Applicable (Digital PDF File).

Paper:

Not Applicable (Digital PDF File).

⚙️ Engine Specifications

Gasoline Engine 1:

6.8L Triton V10 (362 CID)

Gasoline Engine 1 Hp:

Approx. 362 hp @ 4,750 rpm

Gasoline Engine 1 Torque:

Approx. 457 lb-ft @ 3,250 rpm

Diesel Engine 1:

6.4L Power Stroke V8 Turbo Diesel

Diesel Engine 1 Hp:

Approx. 350 hp @ 3,000 rpm

Diesel Engine 1 Torque:

Approx. 650 lb-ft @ 1,600 rpm

Gasoline Fuel System:

Electronic Fuel Injection (EFI) with sequential port injection.

Diesel Fuel System:

High-pressure common rail (HPCR) direct injection with variable geometry turbocharger (VGT).

🔧 Transmission

Automatic Transmission:

TorqueShift 5R110W (5-speed automatic)

Manual Transmission:

ZF 6-speed manual transmission (various configurations depending on GVWR/configuration)

Torque Shift:

Adaptive shift control, tow/haul mode for improved performance under load.

📐 Dimensions

Wheelbase F450:

Starts at 141.8 inches (Crew Cab 4x4)

Wheelbase F550:

Starts at 141.8 inches (Crew Cab 4x4)

Overall Length F450:

Varies significantly by cab and bed configuration, typically 236-250 inches.

Overall Length F550:

Varies significantly by cab and chassis configuration, typically 236-250 inches for cutaway/chassis cab.

Gvwr F450:

Up to 14,500 lbs

Gvwr F550:

Up to 19,500 lbs

Gcwr F450:

Up to 26,000 lbs

Gcwr F550:

Up to 33,000 lbs

🛡️ Safety Features

NHTSA Rating:

Generally 4-star overall safety rating (specific configuration dependent).

ABS:

Anti-lock Braking System (ABS) standard on all wheels.

Traction Control:

Electronic Stability Control (ESC) and Traction Control System (TCS) available/standard depending on configuration.

Airbags:

Front airbags for driver and passenger. Side curtain airbags may be available on certain configurations.

Seat Belts:

Three-point seat belts with pretensioners.

💡 Technology Features

Audio System:

AM/FM stereo with CD player, MP3 capability, and auxiliary input jack. Optional SiriusXM Satellite Radio.

Parking Aids:

Optional rearview camera and rear parking sensors.

Phone Integration:

Optional Ford SYNC voice-activated communications and entertainment system.

🔧 Maintenance

Oil Change Gasoline:

Every 5,000 miles or 6 months (refer to manual for severe duty recommendations).

Oil Change Diesel:

Every 5,000-10,000 miles or 6 months (refer to manual for specific recommendations based on usage and fuel quality).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles (more often in dusty conditions).

Coolant Flush:

Initial flush at 50,000 miles, then every 30,000-50,000 miles thereafter, depending on coolant type.

Engine Oil Gasoline:

SAE 5W-20, API SN or newer, meeting Ford Specification WSS-M2C153-H.

Engine Oil Diesel:

API CJ-4 or CK-4, SAE 15W-40 or 10W-30 synthetic blend (refer to manual for precise specification based on climate).

Transmission Fluid Auto:

Mercon LV (Low Viscosity), Ford Specification WSS-M2C200-D2.

Transmission Fluid Manual:

Refer to manual; typically high-quality manual transmission fluid, GL-4 or GL-5 rated depending on the specific transmission model.

Brake Fluid:

DOT 3.

Diesel Dpf Regeneration:

Diesel Particulate Filter (DPF) regeneration issues, especially with frequent short trips or incomplete burns.

Diesel Egr Problems:

EGR (Exhaust Gas Recirculation) cooler leaks and clogging are common on the 6.4L Power Stroke.

Gasoline V10 Ignition:

Occasional spark plug ejection (coil-over-plug design) and coil failures.

Rear Axle Bearings:

Premature wear of rear axle bearings in some heavy-duty applications.

📚 Vehicle History

Ford Truck Lineage:

Part of Ford's long-standing and highly successful F-Series truck line, dating back to 1948, known for durability and capability.

Super Duty Development:

The Super Duty line was introduced in 1999, significantly upgrading capability, design, and technology over previous heavy-duty Fords. The 2008-2010 models represent the second generation of the Super Duty.

Manufacturing Location:

Kentucky Truck Plant, Louisville, Kentucky, USA.

🏆 Awards & Recognition

Motor Trend Truck Of The Year:

Ford Super Duty trucks have historically been recognized by various automotive publications for their towing and hauling capabilities.

Towing Capacity:

Class-leading towing and payload capacities, making them highly regarded in their segment for commercial and heavy-duty personal use.