Engine Mechanical:
Engine overhaul, internal components, cylinder heads, blocks, pistons, crankshafts, camshafts
Engine Control:
ECU diagnostics, sensor testing, fuel injection, ignition timing
Fuel System:
Fuel tank, pump, lines, injectors, pressure regulation
Emission Control:
EVAP system, catalytic converter, EGR system, emissions sensors
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch
Lubrication System:
Oil pump, oil filter, oil pan, oil galleries
Ignition System:
Spark plugs, coils, wires, distributor (if applicable), ignition timing
Starting Charging System:
Starter motor, alternator, battery, charging system diagnostics
Automatic Transmission:
Service, repair, diagnosis, fluid service, torque converter, solenoids
Manual Transmission:
Service, repair, diagnosis, clutch system, gear selection
Transfer Case:
Operation, service, and repair for 4WD systems
Drive Shafts Axles:
U-joints, CV joints, propeller shafts, axle shafts, bearings
Differential:
Front and rear differential service, repair, and fluid specifications
Suspension System:
Front and rear suspension components, springs, shocks, control arms, ball joints
Wheel Hub Bearings:
Service and replacement of wheel bearings
Brake System:
Front and rear brakes (disc/drum), calipers, pads, rotors, shoes, drums, hydraulic system
Parking Brake:
Adjustment and repair of the parking brake system
Steering System:
Steering column, steering gear, power steering pump, hoses, steering linkage
Air Conditioning System:
Refrigerant system, compressor, condenser, evaporator, climate controls, diagnosis
Supplemental Restraint System:
Airbag system, SRS module, sensors, seat belt pre-tensioners
Seat Belts:
Service and inspection of seat belt mechanisms
Engine Immobilizer:
Operation and potential troubleshooting of the immobilizer system
Cruise Control:
Diagnosis and repair of the cruise control system
Wiper Washer System:
Wiper motors, linkages, washer pump, fluid reservoir
Door Lock System:
Power locks, manual locks, actuators, linkages
Meter Audio Visual Systems:
Instrument cluster, gauges, audio system, speakers, wiring
Horn System:
Horn operation, wiring, and components
Glass Mirror Systems:
Windshield, side glass, rear glass, mirrors, window regulators
Instrument Panel:
Removal, installation, and repair of the instrument panel
Seats:
Adjustment mechanisms, seat track service
Engine Hood Doors:
Hinge service, latch operation, door alignment
Exterior Interior Trim:
Body panels, trim pieces, interior panels, removal and installation
Electrical System General:
Wiring harnesses, fuses, relays, connectors, troubleshooting
Multiplex Can Communication:
Diagnosis and understanding of vehicle network communication systems
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting procedures for all major systems, including DTC (Diagnostic Trouble Code) interpretation
Repair Rebuild:
Detailed, step-by-step instructions for component removal, installation, and complete rebuilds
Wiring Schematics:
Complete and detailed wiring diagrams for all electrical systems
Specifications:
Torque specifications, clearances, pressures, fluid capacities, and other critical technical data
Illustrations Diagrams:
Abundant use of diagrams, illustrations, and exploded views to clarify procedures
Depth:
Factory-level detailed, suitable for professional technicians and advanced DIY mechanics
Oil Change Interval:
Typically every 5,000 miles or 6 months (refer to manual for specific engine type and severe duty recommendations)
Tire Rotation Interval:
Every 5,000 - 7,500 miles
Transmission Fluid Change:
Typically every 30,000 - 100,000 miles, depending on usage and fluid type (refer to manual)
Engine Oil Gasoline:
SAE 5W-30 (API SG or higher) - check manual for specific viscosity and API service classification
Engine Oil Diesel:
SAE 15W-40 (API CH-4 or CG-4 for Power Stroke) - check manual for specific viscosity and API service classification
Coolant:
Ford Premium Engine Coolant (VC-7B) or equivalent (typically a 50/50 mix of ethylene glycol and distilled water)
Automatic Transmission Fluid:
Mercon V or Mercon LV (verify for specific transmission model)
Manual Transmission Fluid:
Refer to manual; typically gear oil for the specific transmission type (e.g., manual transmission fluid like XT-2-QDX for ZF transmissions)
Power Steering Fluid:
Mercon (or Mercon V, check manual)
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, brake components (rotors, pads), exhaust system (especially on diesel models due to heat)
Diesel Specific Issues:
Power Stroke injectors, turbocharger issues (7.3L), intake manifold heater issues, FICM (Fuel Injection Control Module) problems (later models, but good to be aware of general diesel electronics)
Gasoline Engine Issues:
Spark plug blow-out (5.4L Triton 2V), intake manifold runner control (IMRC) issues, exhaust manifold leaks