🏷️ Basic Information

Make:

Ford

Model:

F-Series (F-350)

Year:

2005

Model Code:

F-350 Super Duty

👋 Introduction

Target Audience:

Professional automotive technicians, fleet maintenance departments, and experienced DIY vehicle owners specializing in heavy-duty trucks.

Accuracy And Detail:

Provides the exact information used by Ford dealership technicians, ensuring accuracy for all repair and maintenance tasks.

Completeness:

Covers all models and repairs from A-Z for the specified year and model, eliminating the need for multiple manuals.

Digital Convenience:

Single, easy-to-use PDF format eliminates the need for multiple physical books, with the ability to print only necessary pages.

Accessibility:

Compatible with Windows and Mac operating systems, requiring free Adobe PDF Reader and Winzip.

📋 Manual Details

Engine Coverage:

Includes all gasoline and diesel engines offered for the 2005 F-350 model.

Transmission Coverage:

Covers both automatic (e.g., TorqShift) and manual transmissions.

Chassis Coverage:

All chassis configurations including 4x2 and 4x4, various cab styles (Regular, SuperCab, Crew Cab) and bed lengths.

Electrical Coverage:

Comprehensive wiring schematics and diagnostic procedures for all electrical systems.

Body Coverage:

Exterior and interior body repair, glass, mirrors, seats, and trim.

Estimated Page Count:

Greater than 1500 pages (typical for comprehensive factory service manuals).

Type:

Factory Service Manual (FSM) / Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshaft, valvetrain. Includes specific procedures for gasoline (e.g., 5.4L Triton, 6.8L Triton V10) and diesel (e.g., 6.0L Power Stroke) engines.

Engine Control System:

Powertrain Control Module (PCM) diagnostics, sensor inputs (MAF, MAP, TPS, O2), actuator outputs (injectors, ignition coils), fuel injection strategies, ignition timing.

Fuel System:

Fuel pumps, fuel injectors, fuel pressure regulators, fuel filters, fuel tank service, evaporative emission control (EVAP).

Cooling And Exhaust:

Radiator, water pump, thermostat, cooling fans, hoses, heater core, exhaust manifolds, catalytic converter, mufflers, emissions controls.

Lubrication System:

Oil pump, oil pan, oil filter, oil cooler (if equipped), lubrication passages, oil specifications.

Ignition Starting Charging:

Spark plugs, ignition coils, starter motor, alternator, battery, charging system diagnostics, wiring.

Automatic Transmission:

TorqShift automatic transmission overhaul, hydraulic control, electronic controls, shift solenoid diagnostics, fluid specifications, torque converter service.

Manual Transmission:

Clutch assembly, transmission gear sets, synchronizers, shift linkage, lubrication, repair procedures.

Transfer Case And Drivetrain:

4x4 transfer case operation and repair, propeller shafts, U-joints, driveshaft balancing.

Axles And Differentials:

Front and rear axle assembly, differential gears, axle bearings, seals, lubrication, service procedures.

Suspension:

Front and rear suspension components (leaf springs, shocks, ball joints, tie rods, bushings), alignment specifications.

Steering:

Steering gear, power steering pump, steering column, linkage, alignment procedures.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System), disc brake calipers, rotors, brake pads, brake fluid specifications, parking brake system.

Climate Control HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant), heater core, blower motor, climate control module, diagnostics.

Restraint Systems:

Supplemental Restraint System (SRS) - airbags, seat belts, seat belt pre-tensioners, SRS module diagnostics.

Instrumentation And Gauges:

Instrument cluster operation, speedometer, tachometer, warning lights, gauge diagnostics.

Lighting:

Headlights, taillights, interior lighting, bulb types, wiring diagrams.

Audio Visual:

Factory radio, speaker systems, amplifier (if equipped).

Security And Access:

Door locks, power windows, remote keyless entry, engine immobilizer system.

Cruise Control:

Cruise control system operation, diagnostics, and repair.

Wipers And Washers:

Wiper motor, washer pump, wiper linkage, control switches.

Body Electrical:

Power outlets, interior and exterior lighting, switches, relays, fuses.

Multiplex Can Communication:

Diagnostics and understanding of the vehicle's Controller Area Network (CAN) bus system.

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, belt and hose inspections, spark plug replacement, brake inspections, tire rotation.

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), using scan tools, electrical system testing.

Repair Procedures:

Step-by-step instructions for component replacement, overhaul, and adjustment for all covered systems.

Rebuild Procedures:

Detailed instructions for engine, transmission, and differential rebuilds, including torque specifications and component clearances.

Wiring Schematics:

Complete and detailed wiring diagrams for all vehicle systems, color-coded for clarity.

Specifications And Data:

Torque specifications, fluid capacities, clearances, diagnostic values, and maintenance intervals.

Depth:

Comprehensive, factory-level detail covering all aspects of maintenance, diagnosis, and repair, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

Format:

PDF

Printability:

All pages are printable, allowing users to create physical copies of specific sections or the entire manual.

Image Quality:

High-resolution illustrations, diagrams, and schematics that can be blown up for detailed viewing and printing.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format - user selects print paper type)

Search Functionality:

Searchable text within the PDF allows for quick location of specific topics and keywords.

⚙️ Engine Specifications

Engine 1:

5.4L Triton V8 (SOHC)

Displacement 1:

5.4 Liters (330 cubic inches)

Horsepower 1:

Approx. 300-310 hp @ 4500-5000 rpm (varies by sub-model/tuning)

Torque 1:

Approx. 365-375 lb-ft @ 3500 rpm (varies by sub-model/tuning)

Fuel System 1:

Sequential Electronic Fuel Injection (SEFI)

Engine 2:

6.8L Triton V10 (SOHC)

Displacement 2:

6.8 Liters (415 cubic inches)

Horsepower 2:

Approx. 362 hp @ 4750 rpm

Torque 2:

Approx. 457 lb-ft @ 3250 rpm

Fuel System 2:

Sequential Electronic Fuel Injection (SEFI)

Engine 3:

6.0L Power Stroke V8 Turbo Diesel

Displacement 3:

6.0 Liters (365 cubic inches)

Horsepower 3:

Approx. 325 hp @ 3300 rpm

Torque 3:

Approx. 560 lb-ft @ 2000 rpm

Fuel System 3:

High-Pressure Common Rail (HPCR) with HEUI injectors

Engine Monitoring:

Includes diagnostic procedures for Engine Oil Pressure (EOP), Engine Oil Temperature (EOT), and Injection Control Pressure (ICP).

🔧 Transmission

Automatic Transmission:

4R100 (predecessor to TorqShift, sometimes used early 2005) or 5R110W TorqShift Automatic Transmission

Manual Transmission:

Perhaps a 6-speed manual transmission like the ZF6.

Torqshift Features:

SelectShift™ Automatic Transmission functionality allowing manual gear selection.

📐 Dimensions

Wheelbase Options:

Multiple wheelbase options available depending on cab and bed configuration (e.g., 137.1", 152.1", 172.1" for Crew Cab Long Bed).

Overall Length:

Varies significantly with configuration, but typically over 200 inches.

Gvwr:

Gross Vehicle Weight Rating ranges from 9,900 lbs to 14,500 lbs, depending on configuration and axle. F-350 typically starts around 9,900 lbs.

Curb Weight:

Varies widely, generally starting around 6,000 lbs and increasing with configuration.

🛡️ Safety Features

NHTSA Ratings:

Likely received good frontal and side impact ratings for its class, though specific year data can vary. Manual will provide specific test results if available.

ABS:

Standard Anti-lock Braking System (ABS) for four-wheel disc brakes (usually).

Airbags:

Front airbags for driver and passenger. Side curtain airbags may be optional or standard on certain trims.

Seat Belts:

Three-point seat belts for all seating positions, with pretensioners for front occupants.

💡 Technology Features

Audio System:

Factory AM/FM stereo with CD player, optional premium audio systems, SiriusXM satellite radio compatibility.

Tow Haul Mode:

Integrated Tow/Haul mode in the transmission to optimize shifting for towing heavy loads.

OBD Ii Port:

Standard OBD-II diagnostic port for access to vehicle data and fault codes, crucial for modern diagnostics.

🔧 Maintenance

Oil Change Interval Gasoline:

Typically 5,000 miles or 6 months, or based on the Intelligent Oil Life Monitor (IOLM) system if equipped.

Oil Change Interval Diesel:

Typically 5,000 miles or 6 months, often with a preference for synthetic diesel oil. The manual will detail specific intervals for the 6.0L Power Stroke.

Transmission Fluid Change:

Automatic transmissions typically recommend fluid and filter changes every 30,000 to 100,000 miles, depending on service. Diesel manual transmission fluid checks and changes at similar intervals.

Coolant Flush:

Diesel coolant (EOD - Extended Life Coolant) typically has longer intervals, often 50,000-100,000 miles or more. Gasoline engines may have shorter intervals. Manual will specify.

Engine Oil Gasoline:

Likely 5W-20 or 5W-30 API SN/GF-5 or equivalent (check manual for specific viscosity and API rating).

Engine Oil Diesel:

API CJ-4 or newer diesel engine oil, typically 15W-40 or 10W-30 (check manual for specific viscosity and API rating for Power Stroke).

Transmission Fluid Automatic:

Mercon V or equivalent for 5R110W TorqShift. Manual will specify exact type and capacity.

Transmission Fluid Manual:

Specific manual transmission fluid (MTF) type, e.g., Motorcraft XYZ-75W-90 or equivalent.

Brake Fluid:

DOT 3 or DOT 4 brake fluid, as specified in the manual.

Coolant:

Ford Gold or Yellow concentrated coolant (for gasoline) or ELC (Extended Life Coolant) for Power Stroke diesel, always mixed with distilled water.

6.0L Power Stroke Issues:

Common issues include EGR cooler failure, oil cooler failure, injector stiction, and head gasket leaks (often related to Torque-to-Yield head bolts). The manual will detail diagnostics and repair procedures for these known problems.

General F350 Issues:

Potential for front-end component wear (ball joints, tie rods), leaf spring fatigue, and various electrical gremlins common to vehicles of this era. Manual provides troubleshooting for all.

📚 Vehicle History

Ford Truck Legacy:

Continuation of Ford's long-standing F-Series line, America's best-selling truck for decades, known for durability and capability.

10Th Generation F Series:

The 2005 F-Series is part of the tenth generation (1997-2003) facelift or the beginning of the eleventh generation (2004-2008). Specifically, 2004 introduced a major redesign for the Super Duty line, so 2005 falls within this significantly updated platform.

Manufacturing Locations:

Typically produced in North America (e.g., Kentucky Truck Plant, Kansas City Assembly).

🏆 Awards & Recognition

F Series Sales Dominance:

The F-Series line consistently ranks as a top-selling vehicle in North America, indicating widespread market acceptance and durability.