Engine Mechanical:
Detailed coverage of engine assembly, disassembly, diagnostics, and repair for all applicable powertrains.
Engine Control System:
Engine control module (ECM) operation, sensor diagnostics, fuel injection system, ignition system, and emissions control.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, and fuel injection system service and diagnostics.
Emission Control:
Catalytic converter, EGR system, PCV system, and emissions-related diagnostics and repair procedures.
Intake Exhaust Cooling:
Air intake system, exhaust manifolds, mufflers, catalytic converters, radiator, water pump, thermostat, and cooling fan service.
Lube:
Engine oil, oil filter, lubrication points, and oil system components.
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery, and related wiring and diagnostics.
Automatic Transmission:
Service, overhaul, and diagnostics for all automatic transmission models used in the F-450.
Manual Transmission:
Service, overhaul, and diagnostics for any manual transmission options.
Transfer Propeller Shaft:
Transfer case operation and service, propeller shaft removal, installation, and balancing.
Drive Shaft:
Drive shaft U-joints, bearings, and removal/installation procedures.
Differential Axle Suspension:
Front and rear axle service, differential overhaul, bearing replacement, suspension components (springs, shocks, control arms), and alignment.
Tire Wheel:
Tire changing, balancing, wheel torque specifications, and wheel bearing service.
Brake Control:
Brake system hydraulics, ABS, traction control, and related control modules and diagnostics.
Brake:
Disc brake service (pads, rotors, calipers), drum brake service (if applicable), brake fluid specifications, and bleeding procedures.
Parking Brake:
Parking brake system operation, adjustment, and repair.
Steering Column:
Steering column assembly, ignition switch, and steering wheel removal/installation.
Power Steering:
Power steering pump, steering gear, hydraulic lines, fluid specifications, and diagnostics.
Air Condition:
HVAC system operation, refrigerant handling, compressor, evaporator, condenser, and climate control module diagnostics.
Supplemental Restraint System:
Airbag system components, sensors, control module, and diagnostic procedures (with strict safety warnings).
Seat Belt:
Seat belt assembly, pretensioners, and replacement procedures.
Engine Immobilizer:
Keyless entry and immobilizer system operation and troubleshooting.
Cruise Control:
Cruise control system operation, sensors, and module diagnostics.
Wiper Washer:
Wiper motor, linkage, washer pump, and fluid reservoir service.
Door Lock:
Power door locks, manual locks, and keyless entry system service.
Meter Audio Visual:
Instrument cluster, gauges, infotainment system, speakers, and related wiring.
Horn:
Horn operation, relay, and switch service.
Windshield Glass Mirror:
Windshield replacement, wiper blade replacement, mirror adjustment and replacement.
Instrument Panel:
Instrument panel removal, installation, and component replacement.
Seat:
Seat adjustment mechanisms, seat frame, and upholstery.
Engine Hood Door:
Hood latch, hinges, and door hinges, latches, and interior trim removal/installation.
Exterior Interior Trim:
Body panel removal and installation, trim pieces, bumpers, and interior upholstery and panels.
Electrical Systems:
Comprehensive electrical system coverage, including wiring harnesses, fuses, relays, and component testing.
Multiplex Can Communication:
CAN bus network operation, troubleshooting, and module communication diagnostics.
Maintenance Procedures:
All scheduled maintenance tasks, fluid changes, filter replacements, and lubrication.
Diagnostic Procedures:
Step-by-step diagnostic procedures for identifying and resolving faults across all vehicle systems, including extensive use of diagnostic trouble codes (DTCs).
Repair Procedures:
Detailed, component-specific repair instructions for virtually every part of the vehicle, from minor adjustments to major overhauls.
Wiring Schematics:
Complete and detailed wiring diagrams for all electrical systems, aiding in troubleshooting and repair.
Troubleshooting Guides:
In-depth troubleshooting sections to help identify the root cause of problems.
Body And Frame Repair:
Procedures for body panel alignment, collision repair estimates, frame straightening (if applicable), and body component replacement.
Interior Component Replacement:
Detailed instructions for removing and installing interior trim, seats, dashboard components, and center consoles.
Chassis Component Replacement:
Procedures for replacing or repairing steering components, suspension parts, and driveline components.
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Tools Required:
The manual implies the use of factory-level diagnostic tools (e.g., Ford's WDS or IDS scanners) for advanced troubleshooting of electronic systems.