🏷️ Basic Information

Make:

Ford

Model:

F-550 Super Duty

Generation:

Fourth Generation (2011-2016)

Vin Code:

Ford trucks typically use a 17-character VIN; specific codes for chassis configurations (e.g., cab type, axle ratio) are detailed within the manual.

👋 Introduction

Positioning:

The Ford Super Duty line, especially within the 2012-2015 model years, represents the heavy-duty segment of Ford's truck offerings, catering to commercial use, towing, and heavy hauling. This manual targets owners and technicians requiring in-depth repair and maintenance information for these robust vehicles.

Competitors:

Competes directly with heavy-duty trucks from Chevrolet (Silverado HD), GMC (Sierra HD), and Ram (2500/3500/4500/5500).

Features:

Exceptional detail, comprehensive system coverage, factory-quality diagrams, and step-by-step instructions make this manual an indispensable resource for maintaining and repairing the Ford Super Duty.

📋 Manual Details

Model Years:

2012, 2013, 2014, 2015

Body Styles:

Regular Cab, Super Cab, Crew Cab

Drivetrain:

4WD

Total Pages:

>3200

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

Delivery Format:

ZIP archive

📖 Manual Coverage

Engine Mechanical:

Comprehensive coverage including disassembly, assembly, inspection, and repair of all engine components.

Engine Control System:

Detailed diagnostics, testing, and repair procedures for the Powertrain Control Module (PCM), sensors, actuators, and related wiring.

Transmission System Automatic:

Diagnosis, repair, overhaul, and maintenance of automatic transmissions.

Clutch Manual Transmission:

Procedures for manual transmission service, clutch replacement, and related driveline components.

Drivetrain Driveshaft:

Service and repair of driveshafts, universal joints, and related components.

Axle Systems:

Maintenance, inspection, and repair of front and rear axle assemblies.

Differential Systems:

Coverage for front, rear, and locking differentials, including fluid changes and bearing adjustments.

Suspension System:

Repair and replacement of springs, shock absorbers, control arms, and steering linkage.

Steering System:

Diagnosis and repair of power steering systems, steering columns, and steering gears.

Brake System:

Detailed information on hydraulic and pneumatic brake systems, including ABS and trailer brake controllers.

Parking Brake System:

Specific procedures for parking brake adjustment and repair.

Body Electrical:

Extensive coverage of all electrical components, including lighting, power windows, mirrors, and accessories.

Lighting System:

Headlights, taillights, interior lighting, and auxiliary lighting service.

Body Exterior:

Repair and replacement of exterior panels, bumpers, grilles, and trim.

Body Interior Panels Trim:

Procedures for interior trim removal, installation, and repair.

Doors Enclosures:

Service for door hinges, latches, locks, and power door systems.

Glass Window System:

Windshield, side glass, and rear glass replacement and seal service.

Wiper Washer System:

Maintenance and repair of wiper motors, linkages, and washer systems.

HVAC Systems:

Service for air conditioning, heating, and ventilation systems, including component replacement and refrigerant handling.

Restraint System:

Airbag system diagnosis, repair, and replacement procedures.

Seating Systems:

Adjustment and repair of manual and power seats.

Security Keyless Entry:

Service for alarm systems and keyless entry components.

Information Entertainment:

Diagnosis and repair of infotainment systems, radios, and displays.

Wiring Diagrams:

Comprehensive, color-coded wiring diagrams for all electrical systems.

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, and lubrication.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon problems.

Repair:

Detailed instructions for component removal, replacement, and adjustment.

Rebuilds:

Complete overhaul procedures for major mechanical components like engines and transmissions.

Diagnostics:

Diagnostic trouble code (DTC) interpretation and system-specific diagnostic flowcharts.

Specifications:

Torque specifications, clearances, fluid capacities, and technical data for all procedures.

Depth:

Factory-level detail suitable for professional technicians and experienced DIY enthusiasts, covering everything from basic checks to complete engine and transmission rebuilds.

📊 Manual Specifications

File Type:

PDF

File Size Mb:

192

Printability:

Printable on demand, allowing users to print specific sections or the entire manual.

Image Quality:

Includes detailed illustrations, diagrams, and photographs for clarity.

Binding:

Digital (PDF). Users can print and bind as needed.

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine 1:

6.2L V8 SOHC 2-Valve (Naturally Aspirated, VVT)

Engine 1 Code:

Typically 'PFI' or similar designation for the gasoline engine.

Engine 2:

6.7L V8 Power Stroke Turbo Diesel (Intercooled)

Engine 2 Code:

Typically 'D' or 'TD' followed by displacement in VIN or on engine block.

Engine 3:

6.8L V10 SOHC 2-Valve (Naturally Aspirated)

Engine 3 Code:

Typically 'S' for the V10 gasoline engine.

Horsepower Torque 6 2L:

Approx. 310-385 hp / 405-430 lb-ft (specific figures vary by model year and configuration, detailed in manual).

Horsepower Torque 6 7L:

Approx. 390-400 hp / 800-860 lb-ft (specific figures vary by model year and configuration, detailed in manual).

Horsepower Torque 6 8L:

Approx. 362 hp / 457 lb-ft (specific figures vary by model year and configuration, detailed in manual).

Fuel System 6 2L 6 8L:

Electronic Fuel Injection (EFI).

Fuel System 6 7L:

High-Pressure Common Rail (HPCR) direct injection.

🔧 Transmission

Transmission 1:

TorqShift 6-speed automatic transmission (e.g., 6R100, 6R140) for gasoline and diesel engines.

Transmission 2:

Manual transmission options were available on some F-250/F-350 models, though less common in later years of this generation. Specific manual transmission models would be detailed in the manual.

Transmission Features:

Tow/Haul mode, manual shifting capability (SelectShift), electronic control for optimal performance and fuel economy.

📐 Dimensions

Overall Length:

Varies by wheelbase and configuration. Typically ranges from approx. 232.5 inches (standard bed) to over 263 inches (long bed crew cab).

Overall Width:

Approx. 79.9 inches (excluding mirrors).

Overall Height:

Varies by configuration, generally around 79.5-81.5 inches.

Bed Lengths:

Available in 6.75-foot (short) and 8.0-foot (long) configurations.

Curb Weight:

Varies significantly by configuration (engine, drivetrain, cab, bed). Ranges from approx. 6,000 lbs to over 8,000 lbs.

Gvw Rating:

Gross Vehicle Weight Ratings (GVWR) are tiered, from 8,500 lbs for some F-250s up to 22,000 lbs for F-550 chassis cabs. Specific ratings for each model are detailed in the manual.

Towing Capacity:

Maximum conventional towing capacities can exceed 12,500 lbs, and fifth-wheel/gooseneck towing capacities can reach up to 24,700 lbs (for specific F-350/F-450 configurations, detailed in manual).

🛡️ Safety Features

NHTSA Ratings:

While specific ratings vary by configuration and year, Ford Super Duty trucks generally perform well in crash tests for their class. Full details and specific crash test results for the 2012-2015 models are typically found in owner's manuals or official NHTSA reports.

Active Safety:

Anti-lock Braking System (ABS), Trailer Sway Control, available Integrated Trailer Brake Controller.

Passive Safety:

Front airbags, available side-curtain airbags (depending on cab configuration and options), 3-point seat belts with pre-tensioners, LATCH child seat anchors.

💡 Technology Features

Infotainment System:

Available with Ford SYNC infotainment system, including voice control, Bluetooth connectivity, and optional navigation. Later models may feature MyFord Touch or newer SYNC versions.

Driver Assistance Features:

Optional features included rearview camera, parking sensors, integrated trailer brake controller, and Hill Start Assist. Advanced driver-assistance systems (like adaptive cruise control) were less common on these heavy-duty models compared to light-duty trucks of the era.

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles for gasoline engines, and 5,000-10,000 miles for diesel engines, depending on driving conditions and oil type. Consult the manual for specific recommendations based on model year and engine.

Transmission Fluid Interval:

Automatic transmission fluid (ATF) changes are generally recommended every 30,000-60,000 miles, especially under heavy towing. Diesel transmission fluid intervals might differ. Refer to the manual for precise intervals and fluid types.

Coolant Flush Interval:

Initial coolant flush at around 100,000 miles, then every 50,000 miles thereafter for many Ford vehicles, but specific intervals are provided in the manual.

Engine Oil 6 2L:

SAE 5W-20, meeting Ford specification WSS-M2C204-A2.

Engine Oil 6 7L:

SAE 15W-40 or SAE 10W-30 Heavy Duty Diesel Engine Oil, meeting API CJ-4 specification (or later equivalent, e.g., CK-4). Check manual for specific Ford spec.

Transmission Fluid Auto:

Mercon LV for 6R100, likely Mercon ULV or equivalent for 6R140. Manual transmission fluid types will vary (e.g., SAE 75W-90 GL-4).

Coolant Type:

Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1 specification).

Common Issues:

Potential issues noted by owners and technicians can include diesel particulate filter (DPF) regeneration problems (6.7L diesel), fuel injector issues (6.7L diesel), exhaust gas recirculation (EGR) system issues, and occasional electrical gremlins. Specific troubleshooting for these and other issues is detailed in the manual.

📚 Vehicle History

Ford Truck Heritage:

Ford has a long-standing legacy in the truck market, with the F-Series being a flagship product line for decades, known for durability and capability.

Super Duty Evolution:

The Super Duty designation was introduced in 1999 to differentiate heavy-duty trucks (F-250 and above) from the lighter F-150. The 2011-2016 generation represented a significant redesign with updated styling, powertrains, and chassis improvements.

Manufacturing Plants:

Primarily manufactured at Ford's Kentucky Truck Plant in Louisville, Kentucky, and Avon Lake, Ohio.

🏆 Awards & Recognition

Industry Awards:

Ford Super Duty trucks consistently receive accolades for towing and hauling capabilities, often being recognized by automotive publications and organizations for their class-leading performance.

Customer Satisfaction:

Customer satisfaction ratings for the Super Duty line are generally strong, particularly concerning powertrain performance and chassis durability.

Engine Certifications:

The 6.7L Power Stroke Diesel engine meets EPA emissions standards for its model years, requiring specific maintenance and diesel exhaust fluid (DEF) systems in later implementations (though this was less prevalent in the early part of this generation).