🏷️ Basic Information

Make:

Ford

Model:

F-550

Year:

2007

Platform:

P356

👋 Introduction

Market Segment:

Heavy Duty Pickups / Chassis Cabs

Competitors:

Chevrolet Silverado 3500HD/4500HD, Ram 3500/4500 Chassis Cab, GMC Sierra 3500HD/4500HD

Vehicle Purpose:

Designed for commercial use, towing, and hauling heavy loads. Available as a pickup or chassis cab for custom upfitting.

Manual Benefit:

Provides comprehensive, factory-level repair and maintenance information, empowering owners and technicians to maintain their vehicles effectively and economically.

📋 Manual Details

Primary Coverage:

Full Service, Repair, and Troubleshooting

Component Coverage:

Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Chassis, Emissions

Estimated Pages:

1000+

Type:

Factory Service Manual (FSM) / Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Removal, Installation, Overhaul, Cylinder Head, Crankshaft, Pistons, Connecting Rods, Timing System, Lubrication System, Cooling System

Engine Performance:

Fuel System, Ignition System, Emissions Control System, Turbocharging System, Diagnostics and Testing

Transmission Drivetrain:

Manual and Automatic Transmission Service, Transfer Case, Drive Axles, Driveshafts, Wheel Bearings

Brakes:

Hydraulic System, ABS, Parking Brake, Disc Brakes, Drum Brakes, Bleeding Procedures

Suspension Steering:

Front and Rear Suspension, Steering Gear, Power Steering System, Alignment Specifications

Electrical Electronics:

Battery, Charging System, Starting System, Lighting, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), Wiring Diagrams, Fuses, Relays

HVAC:

Air Conditioning, Heating, Ventilation System Service and Diagnosis

Body Chassis:

Body Panels, Doors, Seats, Interior Trim, Frame, Bumpers, Towing Information

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments

Troubleshooting:

Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Diagnostic Trouble Codes (DTCs)

Repair:

Component Removal and Installation, Component Reassembly and Adjustment, Specialized Repair Techniques

Technical Specifications:

Torque Specifications, Clearances, Alignment Settings, Electrical Resistance Values

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text content for quick information retrieval.

Print Capability:

Printable, allowing users to print single pages or the entire manual.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Usage License:

Lifetime usage, unlimited installations on multiple devices.

⚙️ Engine Specifications

Engine Code And Description:

7.2L V8 Power Stroke Turbo Diesel (6.0L V8 Power Stroke Turbo Diesel also available, though 7.2L is more common for F550 chassis applications in this era)

Horsepower 7.2L:

Approx. 215-230 hp (varies slightly by configuration)

Torque 7.2L:

Approx. 520-540 lb-ft (varies slightly by configuration)

Fuel Type:

Diesel

Injection System:

Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler

Coolant Type:

Ford Gold Coolant (or equivalent meeting Ford specification WSS-M97B51-A1)

Oil Type:

API CJ-4 (or newer) Heavy Duty Diesel Engine Oil, SAE 15W-40 recommended (refer to manual for specific viscosity based on ambient temperature)

Oil Capacity:

Approx. 15 quarts (14.2 liters) for 7.2L Power Stroke (verify with manual)

Emissions Control:

Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) in some configurations, Selective Catalytic Reduction (SCR) may be present in later iterations/calibrations.

🔧 Transmission

Transmission Type:

6-Speed Manual (e.g., ZF6)

Transmission Type:

5-Speed Automatic (e.g., Allison 2000 Series, TorqShift)

Transfer Case:

Electronic Shift-On-The-Fly (ESOF) 4x4 Transfer Case

Automatic Transmission Fluid:

Mercon V (for TorqShift automatic) or appropriate Allison TES spec fluid (verify with manual)

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 gear oil specifications

📐 Dimensions

Wheelbase Options:

Multiple options available depending on body configuration (e.g., 137.1", 158.1", 172.1")

Gvwr Range:

26,000 lbs (11,793 kg) - 37,000 lbs (16,783 kg)

Gcwr Range:

Up to 55,000 lbs (24,948 kg)

Max Conventional Towing:

Up to 21,000 lbs (9,525 kg) (varies by configuration)

Max 5Th Wheel Gooseneck Towing:

Up to 31,200 lbs (14,152 kg) (varies by configuration)

🛡️ Safety Features

Crash Test Ratings:

NHTSA and IIHS ratings for heavy-duty trucks can vary; specific ratings for the F-550 chassis cab are not typically published in the same way as light-duty pickups. Focus is on structural integrity for commercial applications.

Braking System:

Four-wheel Anti-lock Braking System (ABS)

Airbags:

Driver and Passenger Front Airbags

Seatbelts:

Three-point front seatbelts

💡 Technology Features

Audio System:

Basic AM/FM stereo with CD player, optional premium audio systems available.

Navigation:

Factory navigation systems were optional on higher trim levels or chassis cab configurations.

Cruise Control:

Standard cruise control system.

Trailer Brake Controller:

Factory integrated trailer brake controller was an available option, crucial for safely towing heavy loads.

🔧 Maintenance

Oil And Filter Change:

Typically every 5,000-10,000 miles or 6-12 months for diesel engines, depending on usage and oil quality. Consult the owner's manual or this service manual for precise intervals.

Fuel Filter Replacement:

Diesel fuel filter replacement is critical and typically recommended every 15,000-30,000 miles. Crucial for preventing injector damage.

Air Filter Replacement:

Inspect regularly, replace as needed based on operating conditions, typically every 15,000-30,000 miles.

Transmission Fluid Change:

Varies significantly by transmission type and usage. For automatic transmissions, check manual for severe duty intervals (e.g., 50,000-100,000 miles). For manual transmissions, consult manual for recommended fluid changes.

Brake Fluid Type:

DOT 3 (refer to manual for confirmation)

Power Steering Fluid:

Refer to manual for specific Ford specification (e.g., M2C195-A or equivalent)

Diesel Engine 6.0L:

The 6.0L Power Stroke diesel, if equipped, is known for potential issues such as EGR cooler failures, Oil Cooler failures, Injector problems (FICM), and Head Gasket failures. This manual will provide detailed diagnostic and repair procedures for these.

Turbocharger:

Turbocharger variable geometry (VGT) actuator issues can lead to performance loss. Regular cleaning of intake and turbo components is recommended.

Suspension Components:

Due to heavy use, suspension components like ball joints, tie rod ends, and bushings may require regular inspection and replacement.

📚 Vehicle History

Ford Truck Legacy:

Ford has a long and storied history in the pickup and commercial truck market, dating back to the early 20th century. The F-Series line is a cornerstone of their success.

F-Series Heavy Duty:

The F-Series Super Duty line (including F-250, F-350, F-450, and F-550) was introduced to cater to the needs of professional users requiring greater towing and payload capacities than the standard F-150.

Generation:

The 2007 model year falls within the second generation of the Ford Super Duty (2005-2007), which featured significant styling updates, interior enhancements, and powertrain improvements.

🏆 Awards & Recognition

Commercial Truck Awards:

Ford Super Duty trucks consistently receive accolades from automotive publications and industry organizations for their capability, durability, and towing prowess in the commercial segment.