🏷️ Basic Information

Make:

Ford

Model:

F-550 Super Duty

Year:

2008

Platform Code:

P415 (F-Series Super Duty)

👋 Introduction

Segment:

Heavy-duty pickup truck, Class 5 chassis cab, designed for commercial and vocational applications.

Competitors:

Chevrolet Silverado 4500/5500HD, Ram 4500/5500 Chassis Cab.

Purpose:

Built for towing, hauling heavy loads, and as a platform for specialized upfitting (e.g., dump bodies, utility beds, tow trucks).

📋 Manual Details

Primary Coverage:

All repair, servicing, and troubleshooting procedures for the 2008 Ford F-550 Super Duty.

Estimated Pages:

Hundreds (as stated in product description)

Type:

Factory Service & Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

Engine Mechanical, Fuel System, Lubrication System, Cooling System, Ignition System, Exhaust System, Turbocharging System (if applicable), Engine Control Module (ECM).

Drivetrain:

Transmission (Automatic & Manual), Transfer Case (4x4 models), Driveshafts, Axles, Differentials, Wheel Hubs, Bearings.

Chassis:

Brakes (Hydraulic, Air Brakes - if applicable), Suspension (Front & Rear), Steering System, Frame, Body Mounts.

Electrical:

Battery, Charging System, Starting System, Lighting (Exterior & Interior), Instrumentation, Power Distribution, Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Powertrain Control Module (PCM).

Body:

Body Exterior, Doors, Windows, Seats, Interior Trim, Bumpers, Grille, Mirrors, Glass.

Climate Control:

HVAC system operation, diagnosis, and repair of components like blower motor, evaporator, condenser, and refrigerant handling.

Maintenance:

Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Lubrication Points.

Repair Tasks:

Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Steering Gearbox Service, Electrical Component Diagnosis & Replacement, Body Panel Repair & Replacement.

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing Procedures, Wiring Harness Diagnostics.

Diagnostics:

Detailed diagnostic flowcharts for various systems, troubleshooting common faults, and interpreting diagnostic trouble codes (DTCs) using OBD-II scanners.

Depth:

Comprehensive: Covers basic maintenance to complete engine, transmission, and chassis overhauls, including detailed electrical troubleshooting and wiring diagrams.

Wiring Diagrams:

Comprehensive electrical schematics and wiring diagrams for all major systems, crucial for electrical diagnostics and repairs.

Air Brake Systems:

If equipped with air brakes (common on F-550), the manual would cover air compressor, air dryer, brake valves, and air chamber maintenance/repair.

📊 Manual Specifications

PDF Quality:

High-resolution, ensuring clarity of text, photos, and diagrams.

Searchability:

Likely searchable text (standard for professional PDFs), allowing quick access to specific information.

Printable:

Yes, single pages or the entire manual can be printed.

Compatibility:

Compatible with Windows and MAC computers, tablets, and smartphones.

Usage Rights:

Lifetime usage rights on unlimited devices, no expiry or renewal fees.

⚙️ Engine Specifications

Engine Code And Description:

6.4L V8 Triton 3V OHV (Naturally Aspirated Gasoline) OR 6.0L V8 Power Stroke Turbo Diesel (depending on specific configuration - manual would cover both if offered).

Horsepower 6.4L:

Approx. 362 hp @ 4,500 rpm (Gasoline)

Torque 6.4L:

Approx. 457 lb-ft @ 3,250 rpm (Gasoline)

Horsepower 6.0L:

Approx. 325 hp @ 3,300 rpm (Turbo Diesel)

Torque 6.0L:

Approx. 550 lb-ft @ 2,000 rpm (Turbo Diesel)

Gasoline System:

Electronic Fuel Injection (EFI) with Sequential Port Injection (SPI).

Diesel System:

High-Pressure Common Rail (HPCR) fuel injection system.

Coolant Capacity:

Varies by engine; typically around 20-23 quarts (19-22 liters) for the 6.4L gasoline, and potentially similar or slightly higher for the 6.0L diesel. Manual will provide exact capacity.

Oil Capacity 6.4L:

Approx. 7 quarts (6.6 liters) with filter (Gasoline). Manual will provide exact capacity and specification.

Oil Capacity 6.0L:

Approx. 15 quarts (14.2 liters) with filter (Turbo Diesel). Manual will provide exact capacity and specification.

ECU Type:

PCM (Powertrain Control Module) controlling engine operations, fuel delivery, ignition timing, etc.

🔧 Transmission

Type And Gears:

6-speed Manual Transmission (e.g., ZF6-650HD) OR 5-speed TorqShift Automatic Transmission (e.g., 5R110W).

Type And Gears:

5-speed TorqShift Automatic Transmission (if manual was standard on some trims).

Tow Haul Mode:

Included on the TorqShift automatic for enhanced towing performance and reduced brake wear.

Automatic Fluid:

Mercon® SP (or equivalent, manual will specify exact Mercon® rating).

Manual Fluid:

Specific gear oil (e.g., SAE 75W-90), manual will specify exact specification and capacity.

📐 Dimensions

Wheelbase:

Varies by configuration, common options include 137.6 inches, 158.6 inches, 176.6 inches (for Crew Cab).

Overall Length:

Varies significantly based on wheelbase and body configuration.

Gvwr:

Up to 19,000 lbs (8,618 kg) for the F-550 chassis cab.

Gcwr:

Up to 26,000 lbs (11,793 kg) for properly configured models.

🛡️ Safety Features

NHTSA Crash Test Results:

Not typically rated for personal vehicle crash tests due to its classification as a commercial vehicle; focus is on structural integrity for its intended use.

ABS:

Standard Anti-lock Braking System (ABS) on all wheels.

Trailer Brake Controller:

Optional integrated trailer brake controller for electric trailer brakes.

Airbags:

Front airbags for driver and passenger.

💡 Technology Features

Audio System:

Base AM/FM stereo with CD player, optional SiriusXM Satellite Radio, and available premium sound systems. Manual covers basic radio operation and fuse locations.

Cruise Control:

Standard cruise control functionality.

Auxiliary Input:

Optional auxiliary audio input jack for connecting external devices.

🔧 Maintenance

Oil Change Interval:

Gasoline: Approx. 5,000-7,500 miles or 6 months. Diesel: Approx. 5,000-10,000 miles or 6 months (depending on usage and oil type). Manual will provide precise intervals.

Transmission Fluid:

Automatic: Approx. 30,000-60,000 miles, depending on towing and load conditions. Manual will specify.

Engine Oil Gasoline:

Typically SAE 5W-20 or SAE 5W-30 Synthetic Blend or Full Synthetic (refer to manual for exact specification).

Engine Oil Diesel:

Typically 15W-40 Heavy Duty Diesel Engine Oil (CK-4 or CJ-4 rated). Refer to manual for exact specification and viscosity.

Coolant:

Ford Premium Engine Coolant, VC-7-B (Yellow) or equivalent. Manual will specify type and mix ratio.

Brake Fluid:

DOT 3 Heavy Duty Brake Fluid (refer to manual for specific DOT rating).

6.0L Power Stroke Diesel:

Common issues can include EGR cooler failures, oil cooler failures, head gasket issues, and fuel injector problems. The manual will detail diagnostic and repair procedures for these.

6.4L Triton Gasoline:

While generally robust, potential issues could include spark plug ejection (Triton design), intake manifold runner issues, and catalyst converter problems. The manual will cover these.

Oil Filter Example:

Ford FL-820-S (Gasoline) or Motorcraft FD-4615 (Diesel Fuel Filter) - Manual will list precise OEM and recommended aftermarket part numbers.

📚 Vehicle History

Ford Trucks:

Ford has a long-standing reputation for producing durable and capable trucks, dating back to the early 20th century, with the F-Series being a dominant force in the market for decades.

F Series Super Duty:

The Super Duty line was introduced in 1999 as a distinct heavy-duty variant of the F-150, offering increased payload, towing capacity, and stronger chassis components. The 2008 model represents the second generation of the Super Duty trucks.

Manufacturing Location:

Typically assembled at Ford's truck manufacturing plants in the United States (e.g., Kentucky Truck Plant, Louisville, KY).

🏆 Awards & Recognition

Heavy Duty Truck Awards:

Ford Super Duty trucks have consistently received accolades for towing and hauling capabilities from automotive publications, though specific 2008 awards for the F-550 might vary. The manual provides the technical foundation for maintaining peak performance.