Target Audience:
Primarily professional technicians, but also suitable for do-it-yourself mechanics with basic electrical and mechanical knowledge.
Comparative Advantage:
Offers factory-level repair information, often unavailable in retail stores, via an easily accessible digital format.
Content Overview:
Includes step-by-step procedures, critical specifications, illustrations/pictures, maintenance, disassembly, assembly, cleaning, and reinstalling procedures.
Learning Benefit:
Teaches users what factory-trained technicians know, enabling informed maintenance and repair decisions.
Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Estimated Pages:
Detailed page count not specified, but implied to be comprehensive for a full service manual.
Type:
Repair Service Manual / Workshop Manual
Engine:
Detailed coverage for various engine variants, including maintenance, diagnostics, repair, and overhaul.
Transmission:
Includes procedures for manual and automatic transmissions, clutch systems, and drivetrain components.
Brakes:
Comprehensive guidance on hydraulic systems, disc and drum brakes, ABS (if equipped), and related components.
Electrical:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting.
Suspension And Steering:
Detailed information on front and rear suspension, steering gear, power steering systems, and alignment procedures.
Bodywork And Chassis:
Covers body panel removal and installation, rust repair, chassis adjustments, and interior trim.
Heating And Air Conditioning:
Service and repair procedures for the HVAC system.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, and tune-ups.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Troubleshooting:
Diagnostic procedures and common fault finding for various issues.
Disassembly Assembly:
Detailed instructions for removing, inspecting, and reinstalling vehicle components.
Specifications:
Critical technical specifications for all systems, essential for accurate repairs.
Depth:
Comprehensive, suitable for both professional technicians and knowledgeable DIY enthusiasts. Covers fundamental to advanced repair procedures.
Engine Variants:
Likely covers 1.0L (CVH), 1.1L (HCS), 1.3L (HCS/Zetec-S), 1.4L (Zetec-S), 1.6L (CVH/Zetec-S), and potentially 1.8L diesel engines depending on market.
Horsepower Range:
Approximately 50 hp to 115 hp, varying by engine and specific model year.
Torque Range:
Varies based on engine displacement and tuning, typically between 70 Nm to 150 Nm.
Fuel Delivery:
Carbureted (early models) and Electronic Fuel Injection (EFI) systems, including multi-point injection (MPI).
Ignition System:
Covers spark plugs, ignition coils, distributor (on older models), and electronic ignition control.
Transmission Options:
Typically a 4-speed or 5-speed manual transmission was standard on most models.
Automatic Transmission:
An optional automatic transmission was available on select engine variants.
Clutch System:
Details on clutch operation, adjustment, and replacement.
Crash Test Data:
While specific ratings for this era might vary by region, the manual would cover safety systems and structural integrity.
Braking Systems:
Details on front disc and rear drum brakes, with optional ABS availability on higher trims or later models.
Seatbelts:
Information on seatbelt inspection, adjustment, and replacement.
Airbags:
Driver's side airbag became more common in later years of this generation; manual will cover its system.
Audio Systems:
Coverage of factory-installed radio/cassette systems, speakers, and wiring.
ABS System:
If equipped with ABS, the manual will detail its operation, diagnostics, and component replacement.
Lighting Systems:
Information on headlights, taillights, interior lighting, and their electrical circuits.
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, depending on oil type and driving conditions. Consult the manual for specific recommendations.
Spark Plug Replacement:
Intervals vary by plug type (copper, platinum, iridium), generally between 40,000 km to 100,000 km.
Engine Oil Spec:
Commonly specified oils include 5W-30, 10W-30, or 10W-40 (API SG/SH or ACEA A2-96). Consult manual for exact viscosity and API rating for specific engine.
Coolant Spec:
Ethylene glycol-based antifreeze (e.g., Ford Super Plus) mixed with distilled water. Manual will specify correct concentration and type.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid is typically required. Manual will specify the correct type.
Transmission Fluid Spec Manual:
GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Transmission Fluid Spec Automatic:
Mercon ATF (Automatic Transmission Fluid) or equivalent.
Common Problems:
Potential issues include suspension wear (bushings, ball joints), minor electrical gremlins, rust in wheel arches and sills, and clutch wear on manual transmissions. The manual addresses diagnosis and repair for these.
Air Filter Example:
Part numbers for common service items like air filters (e.g., Ford part number 1042462 for some 1.3L engines) will be detailed in the manual.
Oil Filter Example:
Example oil filter part numbers will be available, such as Motorcraft FL-091 or equivalent.
Ford History:
Ford has a long history of producing popular and affordable small cars, with the Fiesta being a cornerstone of its European lineup.
Fiesta Mk3 Introduction:
The Mk3 Fiesta represented a significant redesign, featuring a more modern and aerodynamic appearance, improved interior space, and the introduction of fuel-injected engines and the Zetec-S variant.
Manufacturing Locations:
Primarily manufactured in Europe, notably in Dagenham, UK, and Valencia, Spain.
