Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control
Clutch:
Clutch operation, inspection, replacement
Gearbox:
Manual transmission (MT) and PowerShift Automatic Transmission (PS) diagnostics, repair, and overhaul
Propeller Shafts:
Driveshafts, CV joints, related components
Rear Axles:
Rear axle assembly, differential (if applicable), bearings
Front Axle:
Front axle components, bearings, hub assembly
Suspensions:
Front suspension (MacPherson struts, control arms, anti-roll bar), Rear suspension (Torsion beam, trailing arms), shock absorbers, springs
Wheels And Tyres:
Wheel balancing, tire pressure, tire wear inspection, wheel bearing replacement
Steering System:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column
Brakes:
Front and rear brake systems (disc/drum), ABS, EBD, brake fluid, caliper, rotor, pad replacement
Bodywork And Chassis:
Body panels, doors, glass, interior trim, chassis frame inspection and repair
Electric Electronic System:
Wiring diagrams, fuse box locations, lighting systems, starting and charging system, instrument cluster, ECUs, sensors, body control module (BCM)
Heat Air Conditioning:
HVAC system operation, refrigerant charging, component replacement
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem diagnosis
Repair:
Step-by-step instructions for component removal, repair, and installation
Technical Information:
Specifications, torque values, tolerances, diagnostic routines
Engine Repair Procedures:
Complete engine overhaul, timing belt/chain replacement, piston and ring replacement, cylinder head service, oil pump service.
Transmission Repair Procedures:
Clutch replacement, gearbox internal component overhaul, PowerShift clutch pack replacement, mechatronic unit testing.
Brake System Procedures:
Brake pad and rotor replacement, caliper servicing, brake line bleeding, ABS/ESP system diagnosis.
Electrical System Diagnosis:
Component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation, ECU testing and replacement procedures.
Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and repairs, suitable for professional mechanics and skilled DIYers.
Oil Change Interval:
Typically every 12,500 miles or 1 year, whichever comes first (check specific engine variant).
Air Filter Replacement:
Every 25,000 - 37,500 miles or as needed based on driving conditions.
Spark Plug Replacement:
Dependent on ignition type (e.g., Iridium plugs can last 60,000 - 100,000 miles).
Engine Oil Specification Petrol:
Ford WSS-M2C913-C or equivalent (e.g., 5W-30 synthetic)
Engine Oil Specification Diesel:
Ford WSS-M2C913-C/D or equivalent (e.g., 5W-30 synthetic, low SAPS)
Coolant Specification:
Ford Super Plus Premium Antifreeze (Orange/Pink) - G12/G12+ compatible.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
Ford WSS-M2C200-D2 or API GL-4 (viscosity typically 75W-80)
Transmission Fluid Powershift:
Ford WSS-M2C200-D3 or Ford Powershift 6-Speed DCT Fluid
Common Issues Petrol:
Occasional issues with ignition coils, minor oil leaks from valve cover gasket, possible throttle body issues on some older models.
Common Issues Diesel:
DPF regeneration issues if not driven frequently on longer journeys, potential injector concerns on high mileage units.
Common Issues Transmission:
PowerShift transmission can sometimes exhibit judder or delayed engagement; manual clutches wear as expected with use.
Common Issues Suspension:
Worn front anti-roll bar links, worn rear axle bushings, and premature front shock absorber wear can occur with high mileage or rough road use.
Common Issues Electrical:
Less common, but potential for minor electrical gremlins related to door modules or sensors.
