Ford Fiesta 2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Year: 2012 Codes Generation: Sixth Generation (2008-2019) Chassis Code: J1P (North America), B299 (Global) 👋 Introduction Market Position Segment: Subcompact/Supermini Target Audience:...

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标签: 2012 Car Fiesta Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Fiesta

Year:

Codes

Generation:

Sixth Generation (2008-2019)

Chassis Code:

J1P (North America), B299 (Global)

👋 Introduction

Market Position

Segment:

Subcompact/Supermini

Target Audience:

Young drivers, urban commuters, budget-conscious buyers

Competitive Analysis

Key Competitors:

Honda Fit, Toyota Yaris, Chevrolet Sonic, Hyundai Accent, Kia Rio

Key Features

Design Philosophy:

Kinetic Design, sporty styling, agile handling

Body Styles Offered:

3-door hatchback, 5-door hatchback, 4-door sedan (availability varies by market)

Reputation:

Known for its fun-to-drive nature, affordable ownership, and good fuel economy.

📋 Manual Details

Coverage Areas

Coverage Type:

Factory Service Repair Workshop

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (mechanical), exhaust system (mechanical)

Engine Performance:

Engine tuning, timing, diagnostics, power output, emissions control

Fuel System Electronic:

Fuel injection system, fuel pump, injectors, EVAP system

Transmission Manual:

Manual transmission assembly, clutch, gear shift mechanism, gearbox ratios

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, transmission control module (TCM)

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential

Brakes System:

Front and rear brakes (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake calipers, master cylinder, brake fluid specifications

Suspension System:

Front suspension (MacPherson struts), rear suspension (torsion beam axle), shock absorbers, springs, control arms, bushings

Steering System:

Power steering system (electric power assist steering - EPAS), steering column, steering rack, tie rod ends

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams

Engine Control Module ECM:

ECM diagnostics, sensors (MAP, TPS, O2, coolant temp), actuators (injectors, ignition coils), CAN bus communication

Body And Interior:

Body panels, doors, hood, trunk, interior trim, seating, HVAC system (heating, ventilation, air conditioning), power windows, central locking

Safety And Restraints:

Airbag system (SRS), seat belts, pre-tensioners, safety systems diagnostics

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections

Engine Repairs:

Head gasket replacement, piston ring replacement, valve adjustment, timing belt/chain replacement (depending on engine), oil pan removal, oil pump replacement

Transmission Overhaul:

Manual and automatic transmission disassembly, inspection, repair, and reassembly, clutch replacement

Brake Service:

Brake pad and rotor replacement, brake caliper servicing, brake line replacement, bleeding the brake system, ABS system diagnostics and repair

Suspension And Steering Repair:

Shock absorber and strut replacement, ball joint replacement, tie rod end replacement, steering rack repair, power steering pump (EPAS) diagnosis and replacement

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, starter and alternator testing, battery testing, fuse and relay testing, lighting system repair

HVAC Service:

Air conditioning system recharge, component replacement (compressor, evaporator, condenser), heater core replacement

Body And Trim Repair:

Door panel removal, interior trim component replacement, body panel alignment

Troubleshooting Guides:

Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems

Technical Depth

Depth Level:

Comprehensive Factory Level

Detail Level:

Detailed procedures with step-by-step instructions, torque specifications, special tool requirements, and diagnostic flowcharts

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Print Ability:

Printable pages

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

1.6L Ti-VCT (Sigma/Cyclone)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, Dual Independent Variable Cam Timing (Ti-VCT)

Displacement:

1596 cc (97.4 cu in)

Performance

Horsepower:

120 hp @ 6000 rpm

Torque:

112 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Emission Control:

Catalytic converter, Oxygen sensors

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (MTX75)

Optional

Transmission Type:

6-speed PowerShift Automatic Transmission (DPS6)

Features

Power Shift Features:

Dual-clutch, SelectShift automatic functionality

Fluid Specifications

Manual Transmission Fluid:

WSS-M2C200-D (e.g., Motorcraft Dual Clutch Transmission Fluid)

Automatic Transmission Fluid:

WSS-M2C936-A (for PowerShift)

📐 Dimensions

Exterior

Length:

approx. 3950 mm (155.5 in) Hatchback, 4145 mm (163.2 in) Sedan

Width:

approx. 1700 mm (66.9 in)

Height:

approx. 1475 mm (58.1 in)

Wheelbase:

approx. 2489 mm (98.0 in)

Wheel Bolt Pattern:

4x108

Wheel Size:

15-inch or 16-inch alloy or steel wheels

Interior

Seating Capacity:

5 passengers

Cargo

Cargo Volume Hatchback:

approx. 295 liters (10.4 cu ft) with rear seats up

Weights

Curb Weight:

approx. 1050-1150 kg (2315-2535 lbs)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4 Stars (2012 Model, varies by specific test)

IIHS Crash Test Results:

Good in most categories for the generation

Active Features

Standard Anti-lock Braking System

Standard Electronic Brakeforce Distribution

Traction Control:

Standard (often part of AdvanceTrac ESC)

Electronic Stability Control:

Standard (AdvanceTrac ESC)

Passive Features

Airbags:

Front driver and passenger airbags, front side airbags, curtain airbags (standard on most trims)

Seatbelts:

3-point front and rear seat belts, front seat belt pretensioners

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Sync System:

Ford SYNC voice-activated communications and entertainment system (optional, with Bluetooth, USB, audio streaming)

Audio Options:

AM/FM/CD player, MP3 capability, optional SiriusXM Satellite Radio

Driver Assistance

Key Features:

Hill Start Assist (optional), cruise control

Connectivity

Bluetooth:

Available for hands-free phone calls and music streaming (with SYNC)

Usb Port:

Available for media playback and device charging (with SYNC)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (or as indicated by the Intelligent Oil-Life Monitor system).

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 15,000 miles or annually.

Brake Fluid Change:

Every 2-3 years or as recommended by Ford.

Coolant Change:

Initial change at 100,000 miles, then every 50,000 miles thereafter (using Motorcraft Gold or equivalent).

Fluid Specifications

Engine Oil Specification:

SAE 5W-20, meeting Ford WSS-M2C945-A specification (e.g., Motorcraft SAE 5W-20 Synthetic Blend)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter change

Coolant Type:

Motorcraft Gold Color Premium Engine Coolant (or equivalent meeting Ford WSS-M97B51-A1)

Brake Fluid Type:

DOT 3, meeting Ford WSS-M6C65-A1 (e.g., Motorcraft DOT 3 High Performance Brake Fluid)

Known Issues

Powershift Transmission Problems:

Some models with the PowerShift automatic transmission have reported issues with shuddering, jerky shifting, and clutch wear, particularly at low speeds. This often requires software updates or clutch pack replacement.

Evap System Leaks:

Loose or cracked fuel filler cap can trigger EVAP system warning lights. Canister purge valve failures are also noted.

Engine Mounts:

Premature wear of engine mounts can lead to increased vibration and noise.

Power Steering Issues:

Some instances of electric power steering (EPAS) system faults leading to loss of assist have been reported.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford is one of the oldest and largest automotive manufacturers globally, known for innovation and mass production since the early 20th century.

Model Evolution

Fiesta Lineage:

The Ford Fiesta nameplate originated in Europe in 1976. The 2012 model represents the sixth generation, a significant redesign that introduced it to North American markets.

Production

Manufacturing Locations:

Global production sites, including Mexico (for North American market), Germany, Spain, and Thailand.

🏆 Awards & Recognition

Recognitions

General Reputation:

Consistently praised for its sharp handling and engaging driving dynamics in the subcompact segment.

Specific Awards:

Often cited as a class-leader in handling and a strong contender for value.