Ford Five Hundred 500 Workshop Service Repair Manual 2005-2007

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Model Years: 2005, 2006, 2007 Generation Generation Designation: First Generation (DFW) Codes Platform: Ford D3 Platform 👋 Introduction Market Position Target...

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类型: Car

斯库: 515121

标签: 2005 2006 2007 500 Car Cars Five Hundred Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Five Hundred

Model Years:

2005, 2006, 2007

Generation

Generation Designation:

First Generation (DFW)

Codes

Platform:

Ford D3 Platform

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, professional mechanics, dealership technicians

Key Features

Benefit Statement:

Save time and money by performing your own repairs with easy-to-follow instructions and pictures.

Content Quality:

Contains detailed illustrations, diagrams, specifications, and wiring schematics.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and engine types for 2005-2007 Ford Five Hundred

Page Count

Total Pages:

>3000

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Overhaul, rebuilding, engine performance, firing orders, timing belt replacement, serpentine belt routings

Brakes:

Brake servicing procedures, complete specifications

Suspension Steering:

Front end and alignment procedures and specifications, suspension system servicing

Transmission:

Transmission removal and installation, in-car servicing

Electrical Electronics:

Complete wiring diagrams, vacuum diagrams, computer diagnostic codes, trouble codes, trouble shooting and diagnostics, computer diagnostic trouble tree charts

Comfort Convenience:

Sunroof service

Climate Control:

Air conditioning service and capacities

Procedures Included

Maintenance:

Factory maintenance schedules and charts, driving concerns

Repair:

Step-by-step repair procedures for simple to complicated repairs

Diagnostics:

Troubleshooting, diagnostics, computer diagnostic trouble tree charts

Rebuilding:

Engine overhaul and rebuilding

Drivetrain:

U-joint and CV-joint service procedures

Technical Depth

Depth:

Comprehensive factory-level detail for repair, maintenance, rebuilding, refurbishing, and restoration

📊 Manual Specifications

File Format

File Quality:

Original Adobe document, perfect quality, perfect printing

Searchability:

Fully indexed and bookmarked by topic, searchable text

Printability:

Print entire manual or select pages

Zoom Capability:

Zoom in on diagrams and pictures

Compatibility

Operating Systems:

All versions of Windows & Mac

Mobile Devices:

APP ISO, iPhone, iPad, Android

Software Requirements

Required Software:

Adobe PDF Reader & WinZip

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.0L Duratec 30 V6

Performance

Horsepower Est:

203-223 hp (depending on year and specific tuning)

Torque Est:

207-217 lb-ft (depending on year and specific tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Management

ECU Type:

PCM controlled (Powertrain Control Module)

Timing

Timing Drive:

Timing Belt (requiring periodic replacement)

Specifications

Bore X Stroke:

N/A (Detailed specs within manual)

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic (6F50)

Optional

Optional Transmission:

None (6-speed automatic was standard)

Features

Transmission Fluid Type:

MERCON SP (Consult manual for specific capacities and intervals)

📐 Dimensions

Exterior

Length Overall:

Approx. 200.1 inches

Width Overall:

Approx. 73.7 inches

Height Overall:

Approx. 57.4 inches

Wheelbase

Wheelbase:

Approx. 114.1 inches

Weights

Curb Weight Est:

Approx. 3600-3800 lbs (depending on configuration)

Cargo

Trunk Capacity:

Approx. 21.2 cubic feet

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for driver and passenger in some configurations)

IIHS Side Impact:

Good (for all occupants in some configurations)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability:

Available Electronic Stability Control (AdvanceTrac)

Passive Features

Airbags:

Frontal airbags, side-curtain airbags, front-seat side airbags

Seatbelts:

Pretensioner seatbelts

💡 Technology Features

Infotainment

Audio System Options:

AM/FM stereo with CD player, optional Audiophile sound system, optional Sirius Satellite Radio.

Navigation:

Optional factory navigation system.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear parking sensors.

Connectivity

Phone Integration:

Optional SYNC system not available on early models; basic hands-free phone capability may be present with certain audio packages.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific interval (typically 5,000-7,500 miles or 6-12 months, using synthetic blend or full synthetic oil)

Timing Belt Replacement:

Critical maintenance item, typically recommended every 60,000-100,000 miles or as per manual. Failure can cause severe engine damage.

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-20 (Refer to manual for confirmation)

Coolant Type:

Ford Premium Engine Coolant (Gold Color)

Brake Fluid Type:

DOT 3 (Consult manual for confirmation)

Known Issues

Common Complaints:

Transmission solenoids/valve body issues in some early models, potential power steering pump leaks, occasional front suspension component wear.

Electrical Quirks:

Some reports of HVAC control module issues.

Recalled Items

Recal Info:

Consult NHTSA or Ford's official recall database for specific VIN-based recalls.

📚 Vehicle History

Brand Heritage

Ford Sedan History:

Successor to the Ford Crown Victoria as Ford's flagship sedan, focusing on comfort and refinement.

Model Evolution

Five Hundred Positioning:

Positioned as a comfortable, spacious, and safe full-size sedan.

Production

Production Plant:

Oakville Assembly Plant, Ontario, Canada

Production Period:

2005-2007 (followed by the Ford Taurus redesign)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Earned high safety ratings from NHTSA and IIHS during its production run.