2005 Ford Five Hundred Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Year: 2005 Trim Levels Covered: All Generation Generation: First Generation (2005-2007) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Positioning:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Five Hundred

Year:

Trim Levels Covered:

Generation

Generation:

First Generation (2005-2007)

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Positioning:

Full-size sedan positioned as a comfortable, family-oriented vehicle with European styling influences.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota Avalon, Buick LaCrosse, and Chevrolet Impala.

Key Features

Distinguishing Features:

Spacious interior, comfortable ride, available All-Wheel Drive (AWD), unique styling.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive A-Z repairs and maintenance

Page Count

Page Count:

Undisclosed (typically extensive for factory manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (printable)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul

Control System:

Engine, transmission, chassis, body electronics

Mechanical:

All major mechanical components

Fuel Service:

Fuel system components, injectors, pump, pressure

Emission Control:

EVAP system, catalytic converter, oxygen sensors

Intake Exhaust Cooling:

Cooling system, radiators, water pumps, exhaust manifolds

Lube:

Lubrication system, oil pump, oil filter

Ignition Starting Charging:

Ignition system, starter motor, alternator, battery

Automatic Transmission:

Service, diagnostics, repair of 6F50/6F55 automatic transmission

Manual Transmission:

Not applicable (Five Hundred was exclusively automatic)

Transfer Propeller Shaft:

Driveshaft service and U-joints

Drive Shaft:

Axle shafts, CV joints

Differential:

Front differential and related components

Axle Suspension:

Front and rear suspension components, alignment

Tire Wheel:

Wheel alignment, tire pressure monitoring system (TPMS)

Brake Control:

ABS, Traction Control System (TCS), Electronic Stability Control (ESC)

Brake:

Front and rear brake systems, rotors, pads, calipers

Parking Brake:

Parking brake system mechanics and adjustment

Steering Column:

Steering column assembly, tilt/telescope

Power Steering:

Hydraulic power steering system, pump, rack and pinion

Air Condition:

HVAC system, refrigerant, blower motor, compressor

Supplemental Restraint System:

Airbag system, SRS module, sensors, occupant classification

Seat Belt:

Seat belt mechanisms and pretensioners

Engine Immobilizer:

Anti-theft system, key recognition

Cruise Control:

Cruise control system operation and repair

Wiper Washer:

Wiper motor, linkages, washer fluid system

Door Lock:

Power door locks, keyless entry system

Meter Audio Visual:

Instrument cluster, gauges, audio system, displays

Horn:

Horn operation and circuit

Windshield Glass Mirror:

Windshield replacement, mirror adjustments

Instrument Panel:

Instrument panel removal, installation, and diagnostics

Seat:

Seat adjustments, heating, power functions

Engine Hood Door:

Hood latch, hinges, door latches and mechanisms

Exterior Interior:

Body panels, trim, interior components

Electrical:

Complete vehicle electrical system, fuses, relays

Multiplex Can Communication:

CAN bus network, module diagnostics, communication protocols

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs)

Repair:

Step-by-step repair instructions for all major systems

Wiring Schematics:

Complete electrical wiring diagrams for all systems

Illustrations:

Detailed diagrams and illustrations for clarity

Technical Depth

Depth:

Factory-level detail for technicians, suitable for DIYers

📊 Manual Specifications

File Format

File Format:

Adobe PDF

Print Quality

Printability:

High-resolution, printable pages

Binding Type

Binding:

Digital (PDF) - No physical binding

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine:

3.0L Duratec 30 V6

Performance

Horsepower:

203 hp @ 6000 rpm

Torque:

207 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Codes

Engine Code:

🔧 Transmission

Standard

Transmission Type:

6F50/6F55 6-Speed Automatic with SelectShift

Optional

Optional Transmission:

All-Wheel Drive (AWD) system integrated with the automatic transmission

Features

Transmission Features:

Continuously Variable Transmission (CVT) was rumored for early models but never implemented. Focus is on the 6-speed automatic.

📐 Dimensions

Exterior

Length:

200.1 inches

Width:

75.1 inches

Height:

57.7 inches

Wheelbase:

114.5 inches

Weights

Curb Weight:

Approximately 3,600 - 3,800 lbs (depending on drivetrain)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5 Stars

NHTSA Side Impact Test:

5 Stars

Active Features

Active Safety:

Anti-lock Braking System (ABS), Traction Control System (TCS), available Electronic Stability Control (ESC)

Passive Features

Passive Safety:

Front airbags, front side-impact airbags, full-length side curtain airbags

💡 Technology Features

Infotainment

Infotainment System:

Optional Audiophile sound system, CD player, Sirius satellite radio compatibility.

Driver Assistance

Driver Assistance Features:

Cruise control, basic trip computer, available parking sensors.

Connectivity

Connectivity Options:

Optional Sirius Satellite Radio, auxiliary audio input (rare for the era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (refer to manual for specific synthetic oil recommendations)

Transmission Fluid Change:

Every 60,000 - 100,000 miles (refer to manual for specific fluid type and interval)

Coolant Change:

Every 100,000 miles or 5 years

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (API Certified)

Transmission Fluid Type:

MERCON LV (for 6F50/6F55 automatic transmission)

Coolant Type:

Ford Gold Antifreeze/Coolant (Nitrite-Free)

Known Issues

Common Problems:

Potential for transmission issues (harsh shifting, delayed engagement), HVAC blower motor failures, and occasional electronic gremlins.

📚 Vehicle History

Brand Heritage

Ford Heritage:

Ford's legacy of producing reliable and family-friendly vehicles.

Model Evolution

Five Hundred Evolution:

The Five Hundred was designed to fill a gap in Ford's sedan lineup, aiming for a premium feel and European design cues. It was replaced by the Ford Taurus in 2008.

Production

Manufacturing Location:

Chicago Assembly Plant, Illinois, USA

Production Years:

2005-2007

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved top safety ratings from IIHS and NHTSA, contributing to Ford's reputation for safety at the time.