Ford Five Hundred 2005-2007 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Years Covered: 2005, 2006, 2007 Codes Platform Code: Ford D3 platform 👋 Introduction Market Position Vehicle Segment: Full-size sedan, later categorized...

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类型: Car

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标签: 2005 2006 2007 Car Cars Five Hundred Ford

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Five Hundred

Years Covered:

2005, 2006, 2007

Codes

Platform Code:

Ford D3 platform

👋 Introduction

Market Position

Vehicle Segment:

Full-size sedan, later categorized as a large car.

Target Audience:

Families seeking comfortable, spacious, and safe transportation.

Competitive Analysis

Competitors:

Buick Lucerne, Toyota Avalon, Chrysler 300, Dodge Charger, Chevrolet Impala.

Key Features

Platform Sharing:

Shared the D3 platform with the Mercury Montego and Lincoln MKZ, highlighting a focus on ride quality and chassis dynamics.

Design Philosophy:

Emphasized American styling cues, spacious interior, and comfortable ride, with an available All-Wheel Drive system for enhanced all-weather capability.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service & Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

Availability:

Instant Download

Licensing:

Lifetime Use, No Expiry Dates

Compatibility:

Windows and MAC computers, tablets, smartphones

Printing Capability:

Printable (single pages or entire manual)

Device Usage:

Usable on multiple devices

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, timing components, cooling system, lubrication system, fuel delivery, ignition system, emissions control.

Transmission:

Automatic transmission service, repair, diagnostics, fluid specifications, torque converter, valve body, planetary gear sets.

Drivetrain:

All-Wheel Drive (AWD) system service, front-wheel drive (FWD) components, drive shafts, CV joints, differential service.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad and rotor replacement, brake caliper service, parking brake.

Steering Suspension:

Power steering system, steering rack and pinion, suspension components (struts, shocks, control arms, ball joints), wheel alignment specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, interior and exterior lighting, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant charging, component replacement (compressor, condenser, evaporator).

Body Interior:

Body panel removal and installation, door mechanisms, interior trim, seating, headliner, glass replacement, sealants.

Body Exterior:

Bumpers, fenders, hood, trunk lid, exterior trim, lighting (headlights, taillights), mirrors.

Restraints:

Airbag system diagnostics and service, seatbelt mechanisms, pre-tensioners.

Instrumentation Controls:

Instrument cluster diagnostics, control modules, switches, driver information systems.

Procedures Included

Maintenance:

Routine maintenance schedules, oil changes, filter replacements, fluid checks and top-offs, tire rotation.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, DTC interpretation.

Repair:

Step-by-step repair instructions for all major components and systems, including detailed disassembly and reassembly procedures.

Diagnostics:

Advanced diagnostic techniques, scan tool usage, live data analysis, component testing.

Installation:

Procedures for replacing or installing new parts and components.

Specifications:

Torque specifications, clearances, fluid capacities, pressure specifications, electrical resistance values.

Technical Depth

Depth Level:

Comprehensive; suitable for professional mechanics, technicians, and advanced DIY enthusiasts.

Visuals:

Hundreds of detailed photos and diagrams, including exploded views and step-by-step illustrations.

Content Type:

Factory-level repair procedures, technical service bulletins (TSBs) often referenced, service bulletins.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable (depending on PDF creation) for quick information retrieval.

Print Quality

Resolution:

High-resolution images and diagrams suitable for printing.

Binding Type

Binding:

Digital Download (not a physical book)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

AJ35 (3.0L Duratec V6)

Engine Type:

3.0L Naturally Aspirated V6

Displacement:

2967 cc (181 cubic inches)

Bore X Stroke:

89.0 mm x 79.5 mm (3.50 in x 3.13 in)

Compression Ratio:

10.0:1

Horsepower:

203 hp @ 6300 rpm

Torque:

207 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Octane Rating:

87 octane (minimum)

Ignition System

Ignition Type:

Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP)

Cooling System

Cooling Type:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic (6F50)

Optional

AWD Availability:

All-Wheel Drive (AWD) available on select trims.

Features

Transmission Fluid:

Specify Mercon V or equivalent (refer to manual for exact Ford part number).

📐 Dimensions

Exterior

Length:

200.1 inches (5083 mm)

Width:

74.4 inches (1890 mm)

Height:

59.1 inches (1501 mm)

Wheelbase:

114.1 inches (2898 mm)

Interior

Passenger Volume:

105.7 cu ft (2993 L)

Cargo

Trunk Volume:

15.1 cu ft (427 L)

Weights

Curb Weight FWD:

Approximately 3,700 - 3,800 lbs (1678 - 1724 kg)

Curb Weight AWD:

Approximately 3,900 - 4,000 lbs (1769 - 1814 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars

NHTSA Front Impact Passenger:

5 Stars

NHTSA Side Impact Front Seat:

5 Stars

NHTSA Side Impact Rear Seat:

5 Stars

IIHS Front Offset Crash Rating:

IIHS Side Impact Crash Rating:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS) available or standard on some trims.

Passive Features

Airbags:

Front airbags, front side-impact airbags, and available side-curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM stereo with CD player, optional premium audio systems, and SiriusXM satellite radio capability.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Assist:

Rear parking sensors were an option on some models.

Connectivity

Phone Integration:

Optional hands-free phone system (Microsoft SYNC) was introduced in later model years of the Ford line, potentially available in late 2007 models or as an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, depending on driving conditions (refer to manual for specific recommendation).

Air Filter Replacement:

Every 20,000 to 30,000 miles (32,000 to 48,000 km).

Cabin Air Filter Replacement:

Every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually.

Spark Plug Replacement:

Typically at 100,000 miles (160,000 km) for iridium spark plugs.

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN or newer specification (refer to manual for exact Ford spec WSS-M2C930-A).

Engine Oil Capacity:

Approximately 6.0 US quarts (5.7 liters) with filter.

Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent meeting WSS-M97B44-D specification.

Coolant Capacity:

Approximately 12.0 US quarts (11.4 liters).

Known Issues

Transmission Issues:

Some reports of rough shifting or transmission shudder, particularly with earlier models. Torque converter shudder can occur.

Interior Rattles:

Some owners have reported interior trim rattles and squeaks due to the extensive use of plastic.

Powertrain Control Module (PCM) Issues:

Occasional PCM or sensor failures can lead to check engine lights or drivability issues.

Cv Axle Wear:

Front CV axles can wear over time, especially on AWD models, leading to clicking noises when turning.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford has a long history of producing large, comfortable American sedans, continuing this tradition with the Five Hundred.

Model Evolution

Introduction Year:

Introduced for the 2005 model year.

Facelift Redesign:

Received a minor facelift for the 2008 model year, coinciding with its rebranding as the Ford Taurus.

Production

Assembly Plant:

Oakville Assembly Plant, Ontario, Canada.

Production Years:

2005-2007

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Received Good ratings in IIHS crash tests, contributing to its strong safety reputation.

Car And Driver 10Best:

Was not a recipient of Car and Driver's 10Best list during its production run.