Ford Five Hundred Complete Workshop Service Repair Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred Generation: First Generation Production Years: 2005-2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Class: Full-size sedan, positioned as...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Five Hundred

Generation:

First Generation

Production Years:

2005-2007

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Vehicle Class:

Full-size sedan, positioned as a comfortable and spacious family car.

Target Audience:

Families and individuals seeking a large, comfortable, and safe American sedan.

Competitive Analysis

Key Competitors:

Buick Lucerne, Toyota Avalon, Chrysler 300.

Key Features

Design Philosophy:

Emphasis on spacious interior, comfortable ride, and available all-wheel drive.

Manual Value Proposition:

Empowers owners and DIY mechanics to perform comprehensive service and repairs, saving significant costs.

📋 Manual Details

Coverage Areas

Coverage Type:

Complete Workshop Service Repair

Models Covered:

All Models, Engines, Trim Levels, Transmission Types

Page Count

Estimated Page Count:

Extensive (Exact count not specified, but implies comprehensive coverage)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF compatible)

📖 Manual Coverage

Systems Covered

Engine:

Full service, diagnostics, repair, and overhaul procedures for all engine variants.

Transmission:

Detailed service and repair for automatic transmission systems (e.g., 6F50).

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) system repair and maintenance.

Suspension:

Front and rear suspension diagnosis, repair, and component replacement (struts, control arms, etc.).

Steering:

Power steering system service, repair, and component replacement.

Brakes:

Hydraulic brake system diagnosis, repair, ABS, parking brake, and component replacement.

Electrical System:

Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting.

Body And Frame:

Body panel repair, structural components, interior trim, and exterior fittings.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service and repair.

Fuel System:

Fuel tank, pump, injectors, and lines service and repair.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and pipe repair and replacement.

Cooling System:

Radiator, water pump, thermostat, and cooling fan service.

Safety Systems:

Airbag systems, seatbelt pre-tensioners, and related diagnostics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation.

Troubleshooting:

Diagnostic procedures and symptom-based troubleshooting for all major systems.

Component Replacement:

Step-by-step instructions for replacing common wear items and major components.

Engine Rebuild:

Detailed procedures for engine overhaul and internal component repair.

Transmission Rebuild:

Comprehensive instructions for automatic transmission disassembly, repair, and reassembly.

Electrical Diagnostics:

Testing of sensors, actuators, control modules, and wiring harness troubleshooting.

Body Repair:

Procedures for dent repair, panel replacement, and alignment.

Brake System Repair:

Pad and rotor replacement, caliper overhaul, brake line repair.

Suspension Alignment:

Information on suspension alignment procedures and specifications.

Technical Depth

Depth Of Coverage:

Extensive, covering from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Includes diagnostic procedures, fault code interpretation, and component testing.

Wiring Diagrams:

Full electrical wiring diagrams provided for accurate diagnosis and repair.

Torque Specifications:

Detailed torque specifications for all critical fasteners.

Component Tolerances:

Includes specifications for critical component clearances and tolerances during rebuilds.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format) or similar, compatible with Adobe Reader.

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Print Capability:

Printable by chapter or entire manual.

Image Quality:

High quality with clear, easy-to-follow pictures and diagrams.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Software Requirements

Required Software:

Adobe Reader (Free download available).

⚙️ Engine Specifications

Primary Engine

Engine Code:

AX4N/AX4S for early models, 6F50 for later models

Engine Type:

3.0L V6 Duratec 30

Displacement:

2967 cc (181 cubic inches)

Performance

Horsepower:

203 hp @ 6000 rpm

Torque:

207 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Regular 87 Octane

Engine Construction

Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Timing System

Drive Type:

Timing Chain

Emission Control

Emission Standards:

Meets EPA Tier 2 Bin 5 emission standards.

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic (6F50)

Optional

Transmission Type:

All-wheel drive (AWD) option available with the 6-speed automatic.

Features

Gear Ratios:

Specific gear ratios for 6F50 transmission are detailed within the manual.

Fluid Specifications

Transmission Fluid Type:

MERCON LV Automatic Transmission Fluid (ATF)

Capacity

Transmission Fluid Capacity:

Approximately 10.7 US quarts (10.1 liters) for 6F50.

📐 Dimensions

Exterior

Length:

200.7 inches (5098 mm)

Width:

74.9 inches (1902 mm)

Height:

58.2 inches (1478 mm)

Wheelbase:

114.4 inches (2906 mm)

Interior

Passenger Volume:

107.3 cubic feet (3.04 m³)

Cargo

Trunk Volume:

21.2 cubic feet (0.60 m³)

Weights

Curb Weight:

Approximately 3,700-3,900 lbs (1678-1769 kg) depending on configuration.

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate; typically around 4800 lbs (2177 kg).

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-Star (2006 model year)

NHTSA Frontal Passenger:

5-Star (2006 model year)

NHTSA Side Driver:

5-Star (2006 model year)

NHTSA Side Rear Passenger:

5-Star (2006 model year)

IIHS Frontal Offset:

Good (2006 model year)

IIHS Side Impact:

Good (2006 model year)

Active Features

Traction Control:

Standard on all models.

Electronic Stability Control:

Standard on all models (AdvanceTrac).

Anti Lock Brakes:

Standard (ABS).

Passive Features

Airbags:

Front airbags, front side-impact airbags, and side-curtain airbags.

Seatbelts:

3-point front and rear seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM stereo with CD player, Sirius Satellite Radio capability, and premium audio systems (e.g., Audiophile).

Navigation System:

Optional DVD-based navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assistance:

Optional rear parking sensors.

Connectivity

Phone Integration:

Optional Ford Sync infotainment system became available towards the end of this generation's run in other Ford models, but less common in early Five Hundreds.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Transmission Fluid Change:

Refer to manual for specific intervals, often around 60,000-100,000 miles or based on severe usage.

Coolant Flush:

Every 100,000 miles (160,000 km) or 5 years.

Fluid Specifications

Engine Oil Specification:

SAE 5W-20, meeting Ford specification WSS-M2C153-H.

Engine Oil Capacity:

6.5 quarts (6.2 liters) with filter change.

Coolant Type:

Ford Premium Gold Coolant (or equivalent ethylene glycol-based coolant meeting WSS-M97B51-A1).

Brake Fluid Type:

DOT 3 Brake Fluid.

Known Issues

Transmission Issues:

Some reports of rough shifting or hesitation with the 6F50 transmission, often addressed with software updates or fluid changes.

Suspension Wear:

Potential for premature wear of suspension components like sway bar links and bushings.

Interior Rattles:

Some owners report interior trim rattles, common in vehicles of this era.

Powertrain Control Module:

Infrequent reports of PCM failures or issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Ford has a long history of producing large, comfortable American sedans.

Model Evolution

Development Basis:

Developed on the CD3 platform, shared with the Mazda 6.

Name Origin:

Revival of the 'Five Hundred' nameplate, previously used for the Ford Fairlane 500.

Production

Assembly Location:

Chicago Assembly Plant, Chicago, Illinois, USA.

Model Year Changes:

Minor updates for 2006 and 2007, including improved interior materials and features. Replaced by the Ford Taurus in 2008.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received high safety ratings from NHTSA and IIHS, contributing to its market appeal.

Value Recognition:

Often cited for its spacious interior and comfortable ride for its price point.

Certifications

Certification Type:

Meets all relevant US Federal Motor Vehicle Safety Standards (FMVSS).