Ford Flex 2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2012 Manual Product Name: Ford Flex 2012 Service & Repair Workshop Manual Download PDF 👋 Introduction Market Position Segment: Full-size Crossover...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Manual Product Name:

Ford Flex 2012 Service & Repair Workshop Manual Download PDF

👋 Introduction

Market Position

Segment:

Full-size Crossover SUV

Positioning Strategy:

Designed to offer three rows of seating and a more upscale, distinct alternative to traditional SUVs and minivans.

Competitive Analysis

Key Competitors 2012:

Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9

Key Features

Unique Selling Points:

Distinctive styling, spacious interior with 3-row seating, refined ride quality, available V6 engines.

Target Audience

Demographics:

Families, individuals seeking flexible cargo and passenger space, those desiring a non-traditional SUV look.

📋 Manual Details

Coverage Areas

Full Vehicle Coverage:

Specific Systems Coverage:

Engine, Transmission, Brakes, Steering, Suspension, Electrical System, HVAC, Body, Chassis, Diagnostics, Troubleshooting

Page Count

Estimated Page Count:

Hundreds (as per description, exact number not specified)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

Format Benefit

Instant Access:

Available for instant download, allowing immediate use for diagnostics or repairs.

Licensing

Usage License:

Lifetime use, no expiry or renewal fees, usable on multiple devices.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component testing, timing, seals, gaskets

Engine Management:

Fuel injection, ignition system, emission controls, sensors, actuators, diagnostic trouble codes (DTCs)

Transmission Automatic:

Overhaul, torque converter, valve body, solenoids, fluid changes, diagnostic procedures

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) components, half-shafts, differentials, transfer case (if applicable)

Suspension And Steering:

Front and rear suspension components, struts, shocks, ball joints, tie rod ends, power steering system, alignment specifications

Brake System:

Front and rear disc brakes, ABS system, EBD, brake fluid specifications, caliper and rotor replacement, hydraulic system troubleshooting

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), multiplex communication systems

HVAC System:

Air conditioning, heating, ventilation, refrigerant handling, component testing, blower motor, evaporator, condenser

Body And Chassis:

Body panels, doors, windows, interior trim, structural components, rust repair, corrosion prevention

Safety Systems:

Airbag system (SRS), seat belt systems, passive restraint components

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, tune-ups, inspection intervals

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, electrical diagnostic procedures

Repair And Replacement:

Step-by-step instructions for component removal, installation, and repair

Diagnostics:

OBD-II diagnostics, scan tool usage, specific system diagnostics

Specifications:

Torque specifications, clearances, fluid capacities, electrical parameters

Technical Depth

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.

Manual Type Detail

Description:

This is a comprehensive professional workshop manual, equivalent to what Ford dealerships and independent repair shops use. It is not an owner's manual or a condensed guide.

📊 Manual Specifications

File Format

Compatibility:

Windows and MAC OS

Searchability:

Likely searchable text-based PDF (standard for professional manuals)

Print Quality

Printability:

Printable (single pages or entire manual)

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

3.5L V6 (Duratec 35)

Engine Option 2:

3.7L V6 (Duratec 37) - Likely optional

Performance

3.5L V6 Horsepower:

Approx. 262 hp @ 6250 rpm

3.5L V6 Torque:

Approx. 248 lb-ft @ 4500 rpm

3.7L V6 Horsepower:

Approx. 272 hp @ 6250 rpm

3.7L V6 Torque:

Approx. 270 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Regular Unleaded Gasoline

Engine Code

3.5L V6:

TI (for US market, may vary by region)

3.7L V6:

TX (for US market, may vary by region)

🔧 Transmission

Standard

Transmission Type Standard:

6-speed SelectShift Automatic Transmission

Optional

Transmission Type Optional:

All-Wheel Drive (AWD) System

Features

Selectshift Functionality:

Manual control via paddle shifters or gear lever gate

Fluid Type

Automatic Transmission Fluid Spec:

Mercon LV (refer to manual for exact specification and quantity)

📐 Dimensions

Exterior

Length:

Approx. 201.8 inches

Width Without Mirrors:

Approx. 78.2 inches

Height:

Approx. 68.0 inches

Wheelbase:

Approx. 117.9 inches

Weights

Curb Weight Base Model:

Approx. 4,500 - 4,700 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 6,000 - 6,200 lbs (refer to door jamb sticker)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 20.0 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 40.0 cu ft

Cargo Volume Behind 1St Row:

Approx. 83.2 cu ft

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4/5 Stars (as per typical for this class, specific rating should be confirmed)

Active Features

Standard Anti-lock Braking System

Standard Electronic Stability Control (AdvanceTrac with Roll Stability Control)

Traction Control:

Standard Traction Control

Passive Features

Airbags:

Front, front-side, and side-curtain airbags

Seatbelts:

3-point safety belts with pretensioners and load limiters

💡 Technology Features

Infotainment

Infotainment System Available:

SYNC system (potentially basic or with MyFord Touch depending on trim)

Audio Options:

AM/FM stereo, CD player, MP3 capability, auxiliary audio input, USB ports

Driver Assistance

Rear Parking Sensors:

Available

Rearview Camera:

Available

Connectivity

Bluetooth:

Available for hands-free calling and music streaming (SYNC)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 miles or 6 months, or as indicated by the Intelligent Oil-Life Monitor (IOLM). Refer to manual for exact recommendation based on driving conditions.

Transmission Fluid Change:

Recommended every 60,000 - 100,000 miles, depending on driving conditions. Consult the manual for specific guidance.

Engine Air Filter Replacement:

Typically every 30,000 - 50,000 miles, or as needed based on inspection.

Coolant Flush Interval:

Initial change at 100,000 miles, then every 50,000 miles. Use Ford Gold Coolant.

Fluid Specifications

Engine Oil Specification:

SAE 5W-20, API SN or ILSAC GF-5 certified (refer to manual for exact specification and capacity)

Power Steering Fluid:

Refer to manual, typically a specific type of ATF or power steering fluid.

Known Issues

Common Concern 1:

Transmission shudder or harsh shifting (potentially related to torque converter or fluid)

Common Concern 2:

Water pump leaks (especially on 3.7L V6)

Common Concern 3:

CVT Belt/Pulley wear (if applicable, though the Flex typically uses traditional automatics. *Correction: Flex models use traditional automatics, this is not a concern*)

Common Concern 4:

HVAC system issues (e.g., blower motor resistor failure, AC system performance)

📚 Vehicle History

Brand Heritage

Ford Heritage:

Ford Motor Company, a long-standing American automotive manufacturer with a history of innovation and broad product offerings.

Model Evolution

Flex Introduction:

Introduced for the 2009 model year as a successor to the Ford Freestar minivan and a distinct offering in the crossover segment.

2012 Model Year Updates:

Minor updates, potentially including feature packaging changes or styling tweaks. The 2013 model year saw a more significant refresh.

Production

Assembly Location:

Oakville Assembly Plant, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Safety Awards:

Likely received good safety ratings from NHTSA and IIHS during its production run, though specific 2012 awards might be limited.