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Ford Flex 2009 2010 2011 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Model Years Covered: 2009, 2010, 2011, 2012 Product Name: Ford Flex 2009 2010 2011 2012 Workshop Service Repair Manual Codes Vehicle Platform:...
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Ford Flex 2009 2010 2011 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Model Years Covered:
2009, 2010, 2011, 2012
Product Name:
Ford Flex 2009 2010 2011 2012 Workshop Service Repair Manual
Codes
Vehicle Platform:
D3 Platform (shared with Lincoln MKS, Taurus SHO)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Crossover SUV, often positioned as a family-friendly, stylish alternative to traditional SUVs.
Competitive Analysis
Key Competitors:
Chevrolet Traverse, Buick Enclave, Toyota Highlander, Honda Pilot, Mazda CX-9.
Key Features
Unique Selling Proposition:
Distinctive styling, spacious three-row seating, comfortable ride, available all-wheel drive.
Manual Usefulness
Value Proposition:
Enables owners to perform maintenance and repairs, potentially saving on labor costs and time compared to dealer visits.
Manual Target User
Intended User:
DIY mechanics and professional technicians seeking detailed service information.
📋 Manual Details
Coverage Areas
Breadth Of Coverage:
Comprehensive repair and overhaul of Ford Flex 2009-2012 models.
Page Count
Total Pages:
6000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, diagnostics for V6 and EcoBoost engines.
Transmission:
Repair, overhaul, and diagnostic procedures for automatic transmissions.
Fuel System:
Components, diagnostics, and repair of fuel delivery, injection, and evaporative emission systems.
Ignition System:
Spark plugs, coils, wiring, ignition timing, and diagnostics.
Lubrication System:
Oil pump, passages, filters, and oil change procedures.
Exhaust System:
Muffler, catalytic converter, piping, and emissions control components.
Electrical System:
Wiring diagrams, power distribution, lighting, charging system, starting system, body electronics.
Body:
Body panels, doors, glass, interior trim, bumpers, and related hardware.
Chassis:
Suspension components, steering system, brakes, wheel bearings.
HVAC:
Heating, ventilation, and air conditioning system components, diagnosis, and repair.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations.
Diagnostics:
System-specific diagnostic procedures, troubleshooting guides, symptom-based fault finding.
Removal Installation:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Overhaul Rebuild:
Detailed procedures for rebuilding engines, transmissions, and other major assemblies.
Component Repair:
Instructions for repairing specific components, including proprietary parts from manufacturers.
Technical Depth
Depth Of Information:
Advanced diagnostics, detailed repair procedures, component-level troubleshooting, factory specifications.
Target Audience:
Mechanical technicians familiar with general automotive practices and BRP products (note: likely a typo in product description, should be Ford).
Emphasis:
Special aspects of the Ford Flex product, ensuring quality service.
📊 Manual Specifications
File Format
Format:
PDF
Digital Delivery:
Fast and free electronic delivery via Email
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding:
Not Applicable (PDF)
Paper Type
Paper Type:
Not Applicable (PDF)
Content Accuracy
Accuracy Statement:
Endeavored to ensure accuracy; considered a complete service manual.
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.5L V6 (Duratec) and 3.5L EcoBoost V6 (twin-turbocharged).
Performance
3.5L V6 (Duratec) Power:
Approximately 263 hp @ 6250 rpm (variations by year).
3.5L V6 (Duratec) Torque:
Approximately 249 lb-ft @ 4500 rpm (variations by year).
3.5L Ecoboost V6 Power:
Approximately 355 hp @ 5700 rpm.
3.5L Ecoboost V6 Torque:
Approximately 350 lb-ft @ 3500 rpm.
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI).
Fuel Type
Recommended Fuel:
Regular Unleaded (3.5L V6), Premium Unleaded recommended for 3.5L EcoBoost for optimal performance.
🔧 Transmission
Standard
Transmission Type:
6-speed automatic transmission (6F50/6F55).
Optional
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD).
Features
Transmission Features:
SelectShift™ capability (manual mode), electronic control.
📐 Dimensions
Exterior
Length:
Approximately 201.8 inches.
Width:
Approximately 78.2 inches (excluding mirrors).
Height:
Approximately 68.0 inches.
Wheelbase:
Approximately 117.9 inches.
Interior
Seating Capacity:
7 passengers (2+3+2 configuration).
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 20.0 cubic feet.
Cargo Volume Behind 2Nd Row:
Approximately 40.0 cubic feet.
Cargo Volume Behind 1St Row:
Approximately 83.2 cubic feet.
Weights
Curb Weight FWD:
Approximately 4,510 lbs.
Curb Weight AWD:
Approximately 4,695 lbs.
Gross Vehicle Weight Rating Gvwr:
Approximately 5,900 - 6,100 lbs (depending on configuration).
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 5-star (for frontal and side impact) for models tested.
Active Features
Brake System:
Four-wheel disc brakes with ABS, Electronic Brake Force Distribution (EBD), Brake Assist (BA).
Traction Control:
Traction Control System (TCS).
Stability Control:
AdvanceTrac® with Electronic Stability Control (ESC).
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, Safety Canopy® System (rollover protection).
Seat Belts:
3-point safety belts with pretensioners and load-limiting retractors.
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC® infotainment system (voice-activated, Bluetooth connectivity, USB port), optional navigation system, premium audio systems (Sony).
Driver Assistance
Available Features:
Rearview camera, rear parking sensors, blind-spot monitoring system (optional).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months (using synthetic blend or full synthetic oil), or as indicated by the Intelligent Oil-Life Monitor™.
Tire Rotation Interval:
Every 7,500 miles.
Transmission Fluid Change:
Refer to manual, often at higher mileage intervals (e.g., 100,000 miles) or as needed based on driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (for both 3.5L V6 and 3.5L EcoBoost).
Engine Oil Capacity:
Approximately 5.5 - 6.0 quarts (check specific engine variant).
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent meeting WSS-M97B44-D specification.
Transmission Fluid Type:
Mercon® LV Automatic Transmission Fluid.
Known Issues
Common Wear Items:
Brake pads/rotors, suspension components (bushings, struts), water pump leaks, PCV valve issues on some EcoBoost engines.
Powertrain Issues:
Occasional transmission shudder or rough shifting, turbocharger issues on some EcoBoost models (e.g., wastegate actuators).
Electrical Issues:
Potential issues with body control modules or infotainment system glitches.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a global automotive manufacturer with a long history of innovation and production since 1903.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year, replacing the Ford Freestar minivan and offering a unique alternative in the SUV segment.
Design Philosophy:
Designed with a distinctive 'wagon-like' or 'minivan-like' profile, emphasizing interior space and comfort over traditional SUV ruggedness.
Production
Manufacturing Location:
Oakville Assembly Plant in Oakville, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Some models received 'Top Safety Pick' from the IIHS (Insurance Institute for Highway Safety) in their respective years.
Design Awards:
Praised for its distinctive and polarizing design, often cited as a bold styling choice.
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