Engine Mechanical:
Engine assembly, disassembly, repair, rebuild, cylinder head, block, pistons, crankshaft, camshafts, timing systems (belt/chain), valve train.
Engine Fuel System:
Fuel injection systems (e.g., Bosch, Delphi), fuel pumps, injectors, fuel lines, fuel pressure regulation, fuel filter replacement.
Engine Cooling System:
Radiator, water pump, thermostat, cooling fans, coolant hoses, coolant types and flushing procedures.
Engine Lubrication System:
Oil pump, oil pan, oil filter, oil cooler, lubrication intervals, oil specifications.
Engine Emission System:
Catalytic converter, oxygen sensors (O2 sensors), EGR system, evaporative emission control (EVAP), emissions diagnostics.
Engine Control System:
ECU (Engine Control Unit) diagnostics, sensors (MAP, MAF, TPS, CKP, CMP), actuators, OBD-II diagnostics, fault code interpretation.
Transmission Manual:
Clutch replacement, transmission removal/installation, internal component repair, gear selection mechanism.
Transmission Automatic:
Automatic transmission fluid (ATF) type and change intervals, torque converter, valve body, transmission control module (TCM), removal/installation.
Brake System:
Brake pads, rotors, calipers, brake fluid type and bleeding procedures, ABS (Anti-lock Braking System) components and diagnostics, parking brake.
Suspension System:
Struts, shock absorbers, control arms, ball joints, bushings, coil springs, wheel alignment specifications.
Steering System:
Power steering pump, steering rack, tie rods, steering column, power steering fluid.
Electrical System:
Battery, alternator, starter motor, fuses, relays, lighting systems (headlights, taillights), power windows, locks, mirrors.
Wiring Diagrams:
Complete electrical schematics for all vehicle systems, component location charts, connector pinouts.
Chassis Body:
Body panel removal/installation, door mechanisms, hood, trunk, bumpers, interior trim, chassis components.
Restraint System:
Airbag system components, seat belts, SRS module diagnostics, replacement procedures.
Axle Driveshafts:
Front and rear axles, CV joints, driveshafts, differential service.
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad/rotor service.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, wiring diagram interpretation for fault finding.
Repair:
Step-by-step instructions for component removal, installation, and overhaul for all major vehicle systems.
Reconditioning:
Procedures for restoring worn or damaged components, such as engine rebuilds, transmission overhauls, and suspension component replacement.
Lubrication:
Detailed information on all lubrication points, required lubricant types, and service intervals.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and bodywork.
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6-12 months, depending on driving conditions and oil used (refer to manual for exact specification).
Transmission Fluid Change:
Manual: Check condition, generally no fixed interval. Automatic (DPS6): Typically 100,000 miles or as specified by Ford.
Engine Oil:
SAE 5W-20 synthetic blend or full synthetic (meeting Ford specification WSS-M2C945-A).
Coolant:
Ford PremiumEngine Coolant VC-7M or equivalent (Yellow).
Brake Fluid:
DOT 3 (meeting Ford specification WSS-M6C65-A1).
Common Problems:
PowerShift transmission issues (erratic shifting, shuddering), coolant leaks from the degas bottle, throttle body issues, power steering pump noise.
Engine Considerations:
Timing belt on 1.6L engines requires periodic replacement. 2.0L Duratec generally reliable.