Generation:
Mk1 (DAW/DBW/DFW/DNW/DHW/DNW)
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Chassis Codes:
DAW, DBW, DFW, DNW, DHW
Market Position:
The Ford Focus has historically been a strong contender in the compact car segment, known for its European-derived chassis, engaging driving dynamics, and practical interior. This manual caters to owners and mechanics seeking to maintain and repair these vehicles effectively.
Competitive Analysis:
During its production run (2000-2007), the Ford Focus competed with popular models such as the Honda Civic, Toyota Corolla, Volkswagen Golf, and Mazda3. Its strengths often lay in its ride and handling, making it a favorite for those who enjoy driving.
Key Features:
Dealer-level diagnostic and repair procedures, extensive troubleshooting guides, detailed component removal and installation steps, hundreds of photos and illustrations, specific technical data for multiple engine variants.
Coverage Areas:
Comprehensive service, repair, maintenance, troubleshooting, and diagnostics for all major systems of the Ford Focus (2000-2007).
Page Count:
Estimated 2000+ pages (typical for this type of comprehensive manual)
Manual Type:
Workshop Service Repair Manual
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Emission Control, Intake & Exhaust Systems, Cooling System, Lubrication System, Ignition System, Starting & Charging System, Automatic Transmission, Manual Transmission, Clutch, Transfer Case (if applicable), Drive Shaft, Differential, Axles, Suspension System, Steering System, Power Steering, Brake System (Hydraulic & ABS), Parking Brake, Air Conditioning, Restraint System (Airbags & Seatbelts), Engine Immobilizer, Cruise Control, Wiper & Washer System, Door Locks, Meter & Instrument Panel, Audio/Visual Systems, Horn, Windshield/Glass & Mirrors, Exterior & Interior Trim, Electrical Systems, Multiplex/CAN Communication.
Body And Interior Trim:
Detailed instructions for the removal and installation of interior trim panels, seats, door panels, dashboard components, and exterior body panels, including doors, hood, trunk lid, bumpers, and fenders.
Procedures Included:
Routine maintenance, preventative maintenance schedules, troubleshooting guides, diagnostic procedures, component removal and installation, detailed repair instructions, wiring diagrams, specifications, tolerances, torques, fluid capacities and types, special tool requirements, engine overhaul, transmission overhaul, brake system servicing, suspension and steering component replacement, HVAC system servicing, electrical system diagnostics and repair, bodywork and interior component repair.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems are included, crucial for troubleshooting electrical issues.
Troubleshooting Charts:
Extensive troubleshooting flowcharts and symptom-based diagnostic guides are provided to help pinpoint the root cause of problems.
Technical Depth:
Expert level, covering everything from basic fluid changes and inspections to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. Suitable for both DIY enthusiasts and professional technicians.
Diagnostic Trouble Codes:
Procedures for reading and interpreting OBD-II diagnostic trouble codes (DTCs) are provided, along with troubleshooting steps for specific codes.
Searchable Text:
Yes, the PDF format allows for full-text searching of all content.
Print Quality:
High-resolution digital scans, optimized for clarity of text, diagrams, and photographs.
Illustrations Quality:
High-quality, clear, and detailed illustrations and diagrams are provided for all major procedures.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Compatibility:
All versions of Windows & Mac operating systems.
Device Compatibility:
Viewable on desktop computers, laptops, tablets, and smartphones with a PDF reader.
Requirements:
Adobe Acrobat Reader or compatible PDF viewer.
Delivery Method:
Instant Digital Download, no shipping costs, no waiting for physical media.
Primary Engine Options:
2.0L SPI, 2.0L Zetec-E, 2.0L Duratec-ST (Zetec), 2.3L.
Engine Displacement Liters:
2.0L, 2.3L
2.0L Spi Performance:
Approx. 110-120 hp, 125-130 lb-ft torque. Known for reliability and fuel economy.
2.0L Zetec-E Performance:
Approx. 130-135 hp, 130-135 lb-ft torque. A more refined and capable engine.
2.0L Duratec-St Performance:
Approx. 170-175 hp, 170-175 lb-ft torque. Features include turbocharging for enhanced performance.
2.3L Performance:
Approx. 145-150 hp, 150-155 lb-ft torque. Offers a balance of power and efficiency.
Fuel System Type:
Electronic Fuel Injection (EFI), sequential multi-port fuel injection (MPI) on most variants. Duratec-ST utilizes a turbocharged system with intercooler.
Fuel Type:
Unleaded Gasoline (Octane rating recommendations will be detailed in the manual).
Emission Control Systems:
Catalytic converter, Oxygen (O2) sensors, Exhaust Gas Recirculation (EGR) system, Positive Crankcase Ventilation (PCV) system.
Evaporative Emission Control:
Evaporative Emission Control (EVAP) system components and service procedures are covered.
Standard Transmission:
5-speed Manual Transmission (MTX75 for Zetec/Duratec, IB5 for SPI).
Optional Transmission:
4-speed Automatic Transmission (AX4S, AX4N, 4F50N depending on engine/year).
Transmission Features:
Service procedures for clutch replacement, transmission fluid changes, internal component repair, and diagnostics for both manual and automatic transmissions.
Exterior Dimensions:
Varies by body style (hatchback, sedan, wagon). Typical sedan length around 170-173 inches, width around 67 inches, height around 56-58 inches.
Curb Weight:
Typically ranges from 2,600 to 3,000 lbs depending on engine and body style.
Gross Vehicle Weight Rating:
Typically around 4,000 lbs.
NHTSA Front Impact Rating:
Generally rated 4 stars for driver and passenger in frontal impact (varies by year and specific testing).
IIHS Small Overlap Frontal Rating:
Not applicable for this generation as testing protocols were different.
Active Safety Features:
Anti-lock Braking System (ABS) available, Traction Control System (TCS) available on some higher trims/engines.
Passive Safety Features:
Front airbags, side airbags (optional on some trims), front seatbelt pretensioners, side-impact door beams.
Infotainment Features:
Basic AM/FM/CD player, optional cassette player, digital clock, and speaker systems. Higher trims might offer premium sound systems.
Driver Assistance Features:
Cruise control, power steering. Advanced driver-assistance systems (ADAS) were not common in this era.
Anti Theft System:
Engine immobilizer system details are covered, including troubleshooting and key fob programming procedures.
Connectivity Features:
Limited by modern standards. Primarily focused on audio system inputs and basic vehicle data display on the instrument cluster.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Consult the manual for specific engine recommendations.
Spark Plug Replacement:
Varies by engine type. Platinum-tipped plugs often have intervals of 60,000-100,000 miles. Check the manual for specific recommendations (e.g., 60,000 miles for Zetec, potentially longer for Duratec).
Timing Belt Replacement:
For Zetec engines, the timing belt typically requires replacement every 60,000-100,000 miles or 5-7 years. The SPI engine uses a timing chain. The Duratec engine uses a timing chain. Crucial to check the manual for the specific engine.
Cabin Air Filter Replacement:
Recommended typically every 12,000-15,000 miles or 12 months for optimal cabin air quality.
Engine Oil Specification:
Typically SAE 5W-20 or 5W-30 synthetic blend or full synthetic oil, depending on engine and climate. Refer to the manual for precise API service classification (e.g., API SN).
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent, typically a 50/50 mix of ethylene glycol and distilled water.
Transmission Fluid Automatic:
Mercon V or equivalent for automatic transmissions.
Transmission Fluid Manual:
Refer to manual for specific specification, often API GL-4 or GL-5 gear oil.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid, depending on the specific braking system. Manual will specify exact requirement.
Known Issues General:
Common issues can include ignition coil failures, O2 sensor failures, power steering pump leaks (especially on earlier models), EGR valve issues, occasional transmission control module (TCM) problems, and rear axle bushings wear.
Known Issues Duratec St:
Potential for turbocharger issues if not maintained properly, clutch wear is common due to spirited driving.
Known Issues Suspension:
Front control arm bushings and rear axle bushings are common wear items that can affect handling and ride quality.
Brand Heritage:
Ford has a long-standing history of producing reliable and popular vehicles, with the Focus being a key model in its global strategy, particularly in the compact car segment.
Model Evolution 2000-2007:
The Mk1 Focus, launched in Europe in 1998 and North America in 1999 for the 2000 model year, was praised for its distinctive styling and advanced chassis for its time. Minor updates and revisions occurred throughout its production run, including powertrain refinements and feature additions.
Model Evolution Facelift:
While this manual covers the Mk1 generation, it's worth noting that a significant facelift occurred in 2005, improving exterior styling, interior appointments, and potentially introducing minor powertrain updates. The manual should cover these variations.
Model Evolution Body Styles:
Available in 3-door hatchback, 5-door hatchback, 4-door sedan, and 5-door wagon body styles, all covered by this manual.
Production Locations:
Primarily produced in North America (USA and Mexico) for the North American market during these years.
