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Ford Focus 2012-2013 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Ford Model: Focus Years Covered: 2012, 2013 Codes Platform Code: Global C-segment platform (Ford C1/Global C) 👋 Introduction Market Position Segment: Compact car (C-segment) Target...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Years Covered:
2012, 2013
Codes
Platform Code:
Global C-segment platform (Ford C1/Global C)
👋 Introduction
Market Position
Segment:
Compact car (C-segment)
Target Audience:
Individuals, families seeking a fuel-efficient, versatile, and modern compact vehicle
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cruze
Key Features
Design:
Kinetic Design language, sleek aerodynamic profile
Technology:
Available SYNC infotainment system, driver assistance features
Powertrain:
Efficient engine options including EcoBoost technology
📋 Manual Details
Coverage Areas
Primary Coverage:
North American and European market variants
Page Count
Estimated Page Count:
Over 2500 pages
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, timing, cylinder head, pistons, crankshaft, lubrication, cooling systems
Engine Management:
Fuel injection, ignition, emissions control, sensors, actuators, ECU diagnosis and programming
Transmission Manual:
Manual transmission (MTX75, IB5) repair, clutch, gearbox overhaul, shift mechanisms
Transmission Automatic:
PowerShift (DPS6) dual-clutch transmission repair, clutch actuation, mechatronics, fluid service
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differentials
Suspension:
Front and rear suspension systems, struts, shocks, control arms, bushings, wheel bearings
Steering:
Electric Power Assisted Steering (EPAS), steering column, rack and pinion assembly
Brakes:
Front and rear disc brakes, ABS, ESC, parking brake system, hydraulic lines, caliper service
Electrical System:
Battery, charging system, starter motor, lighting (headlamps, taillamps, interior), fuses, relays
Body And Interior:
Body panel removal and installation, doors, hood, trunk, interior trim, seating, HVAC system
HVAC:
Air conditioning system, heater core, climate control, refrigerant, diagnostics
Safety Systems:
Airbag system, seat belts, SRS module diagnosis
Infotainment:
SYNC system, audio components, navigation (if equipped), radio diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Repair:
Component replacement, system diagnostics, calibration procedures
Wiring Diagrams:
Complete electrical schematics for all major systems
Specifications:
Torque specifications, tolerances, clearances, fluid capacities
Special Tools:
List and usage of Ford-specific special service tools (SSTs)
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
2.0L Ti-VCT Duratec (PFI) GDI
Engine Description 1:
Naturally aspirated inline-4 cylinder, gasoline direct injection
Horsepower 1:
160 hp @ 6500 rpm
Torque 1:
146 lb-ft @ 4450 rpm
Fuel System 1:
Electronic Fuel Injection (EFI)
Bore X Stroke 1:
87.5 mm x 94.0 mm
Compression Ratio 1:
12.0:1
Secondary Engine
Engine Code 2:
1.6L EcoBoost (Ti-VCT) GTDI
Engine Description 2:
Turbocharged inline-4 cylinder, gasoline direct injection
Horsepower 2:
173 hp @ 5700 rpm (with 93 octane fuel)
Torque 2:
199 lb-ft @ 2500 rpm (with 93 octane fuel)
Fuel System
Recommended Fuel:
87 octane unleaded (1.6L EcoBoost optimized for 93 octane)
Fuel Tank Capacity:
12.0 gallons (36.4 liters)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual (MTX75)
Optional
Transmission Type Optional:
6-speed PowerShift automatic (DPS6) dual-clutch transmission
Features
Power Shift Features:
Automatic or SelectShift manual mode with paddle shifters (on some trims/options)
📐 Dimensions
Exterior
Length:
171.7 - 173.7 inches (4361 - 4412 mm)
Width Excluding Mirrors:
70.2 inches (1783 mm)
Height:
58.1 inches (1476 mm)
Wheelbase:
104.3 inches (2649 mm)
Front Track:
61.0 inches (1550 mm)
Rear Track:
60.2 inches (1529 mm)
Interior
Front Headroom:
38.3 inches (973 mm)
Rear Headroom:
37.7 inches (958 mm)
Front Legroom:
42.1 inches (1069 mm)
Rear Legroom:
33.7 inches (856 mm)
Cargo
Cargo Volume Seats Up:
23.8 cubic feet (674 liters)
Weights
Curb Weight Est Min:
2900 lbs (1315 kg)
Curb Weight Est Max:
3100 lbs (1406 kg)
Gross Vehicle Weight Rating Est:
3800 - 3950 lbs (1724 - 1792 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2012:
5-Star (for models equipped with specific safety features)
IIHS Top Safety Pick 2012:
Yes (for models tested)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac)
Antilock Braking System:
Standard (4-wheel disc brakes with ABS)
Tire Pressure Monitoring System:
Standard
Passive Features
Airbags:
Front airbags, front side-impact airbags, Safety Canopy side-curtain airbags (optional/standard depending on trim)
Seat Belts:
3-point front and rear seat belts with pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Sync System:
Ford SYNC system available, featuring voice recognition for phone and audio control, Bluetooth connectivity, USB ports.
Display Options:
Available 8-inch touchscreen display with navigation system on higher trims or as an option.
Driver Assistance
Parking Assist:
Available Active Park Assist (APA) for automated parallel parking.
Blind Spot Monitoring:
Available BLIS (Blind Spot Information System) with cross-traffic alert.
Rearview Camera:
Available rearview camera system.
Connectivity
Usb Ports:
Standard or available USB ports for media playback and device charging.
Bluetooth:
Standard Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval Normal:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil)
Oil Change Interval Severe:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement Duratec:
Every 100,000 miles (160,000 km) (iridium plugs)
Spark Plug Replacement Ecoboost:
Every 60,000 miles (96,000 km) (iridium plugs)
Coolant Replacement:
First replacement at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years
Brake Fluid Flush:
Every 2 years or 30,000 miles (48,000 km), whichever comes first
Fluid Specifications
Engine Oil Type Duratec:
SAE 5W-20 Full Synthetic (API SN, ILSAC GF-5)
Engine Oil Type Ecoboost:
SAE 5W-20 Full Synthetic (API SN, ILSAC GF-5)
Engine Oil Capacity 2.0L:
4.5 quarts (4.3 liters)
Engine Oil Capacity 1.6L Ecoboost:
4.5 quarts (4.3 liters)
Coolant Type:
Ford Super Coolant (Orange), meet specification WSS-M97B44-D
Transmission Fluid Manual:
SAE 75W-90 (API GL-4) (MTX75, IB5)
Transmission Fluid Powershift:
WSS-M2C200-D2 (Motorcraft Dual Clutch Transmission Fluid)
Brake Fluid Type:
DOT 3 or DOT 4 (meeting Ford specification WSS-M6C65-A1)
Known Issues
Powershift Transmission Hesitation:
Some early DPS6 transmissions exhibited hesitation, shudder, or harsh shifting. Software updates and clutch actuator recalibrations are common fixes.
Ecoboost Carbon Buildup:
Direct injection engines, including the 1.6L EcoBoost, can be prone to carbon buildup on intake valves. Regular cleaning or specific additives may be recommended.
Epas Steering Issues:
Occasional reports of Electronic Power Assisted Steering (EPAS) system faults or loss of assist, often related to module failures or power supply issues.
Door Latch Failure:
Some models have experienced failures with door latch mechanisms, leading to doors not opening or closing properly.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, established 1903, a global leader in automotive manufacturing.
Model Evolution
Focus Introduction:
The Ford Focus was introduced globally in 1998 as a replacement for the Ford Escort. It quickly gained popularity for its European-designed chassis and driving dynamics.
Mk3 Focus Generation:
The 2012-2013 models represent the third generation (Mk3) of the Ford Focus, globally launched in 2011. This generation introduced Ford's 'Kinetic Design' philosophy and the Global C-segment platform.
Production
Manufacturing Locations:
North American models primarily produced in Wayne, Michigan, USA, and Hermosillo, Mexico. European models produced in Germany, Russia, and Spain.
🏆 Awards & Recognition
Recognitions
Ward Top 10 Engines 2012:
The 1.6L EcoBoost engine was named to Ward's 10 Best Engines list for 2012.
Ratings
Fuel Economy Est 2.0L Auto:
EPA Estimated: 22 MPG City / 33 MPG Highway (approx.)
Fuel Economy Est 1.6L Ecoboost Auto:
EPA Estimated: 26 MPG City / 37 MPG Highway (approx.)
Fuel Economy Est 1.6L Ecoboost Manual:
EPA Estimated: 25 MPG City / 33 MPG Highway (approx.)