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Ford Focus 2000-2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Model Generation: First Generation (Mk1) Production Years Covered By Manual: 2000-2007 Codes Platform: Ford C170 (North America), Ford CW170 (Global) 👋 Introduction...
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Ford Focus 2000-2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Model Generation:
First Generation (Mk1)
Production Years Covered By Manual:
2000-2007
Codes
Platform:
Ford C170 (North America), Ford CW170 (Global)
👋 Introduction
Market Position
Segment:
Compact car segment, competing with vehicles like the Honda Civic, Toyota Corolla, Volkswagen Golf, and Mazda3.
Competitive Analysis
Key Selling Points Of Vehicle:
Known for its excellent handling and ride quality due to its independent rear suspension (multi-link), affordable pricing, and spacious interior for its class.
Key Features
Manual Value Proposition:
Provides professional-grade repair and maintenance information, enabling cost savings and empowering owners with detailed knowledge for vehicle upkeep.
Manual Availability
Download Access:
Available for instant download, offering immediate access to repair information.
📋 Manual Details
Coverage Areas
Primary Markets:
North America, Europe, and other global markets where the first-generation Focus was sold.
Page Count
Estimated Page Count:
Hundreds (Exact count not specified, but described as very detailed)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Implied by product description and common industry practice for such manuals)
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engines offered for the specified model years, including maintenance, diagnosis, and repair of engine mechanicals, fuel injection, ignition, emissions control, and cooling systems.
Transmission:
Manual and automatic transmissions, including clutch, gearbox, torque converter, shift mechanisms, and related electronic controls and diagnostics.
Drivetrain:
Front-wheel drive system, including CV axles, differential, and related components.
Suspension:
Front and rear suspension systems (e.g., MacPherson strut front, multi-link rear), including shock absorbers, springs, control arms, anti-roll bars, and wheel bearings.
Steering:
Power steering system (hydraulic or electric depending on variant), steering rack, tie rods, and steering column.
Brakes:
Front and rear braking systems (disc/drum or disc/disc), including ABS, EBD, brake calipers, rotors, pads, lines, master cylinder, and parking brake.
Electrical System:
Comprehensive coverage of the vehicle's electrical architecture, including battery, alternator, starter, wiring diagrams, fuses, relays, lighting, power accessories, and body control modules.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant, compressor, condenser, evaporator, blower motor, and climate controls.
Body And Interior:
Body panels, doors, latches, windows, seats, trim, and associated hardware. Includes procedures for body repair and interior component removal/installation.
Restraints:
Airbag system, seat belts, and related sensors and modules.
Infotainment And Electronics:
Radio, audio systems, instrument cluster, and other electronic modules not covered under the general electrical system.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, and brake pad inspections.
Troubleshooting:
Systematic diagnostic procedures and fault code interpretation for identifying and resolving mechanical and electrical issues.
Repair:
Step-by-step instructions for component removal, replacement, and repair across all major vehicle systems.
Diagnostics:
Detailed diagnostic flowcharts, symptom-to-cause correlations, and guidance on using diagnostic scan tools (e.g., OBD-II).
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Quality:
N/A (Digital download)
Software Compatibility
Operating Systems:
Compatible with all Windows and MAC computers.
Licensing
Usage License:
Lifetime use on unlimited computers, no expiry dates, no renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Duratec DOHC I4, 2.3L Duratec DOHC I4 (North America), 1.4L Zetec-S SOHC I4, 1.6L Zetec-S SOHC I4, 1.6L Sigma Ti-VCT DOHC I4, 1.8L Zetec-E DOHC I4, 2.0L Zetec-E DOHC I4 (Global), 1.8L TDDI Diesel, 1.8L TDCi Diesel, 2.0L TDCi Diesel (Global variants).
Performance
Horsepower Range:
Approximately 100 hp (1.4L) to 170 hp (2.0L ST/SVT models), depending on engine and market.
Torque Range:
Approximately 90 lb-ft to 150 lb-ft, depending on engine and market.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Sequential Multi-Port Fuel Injection (MPI).
Engine Management
ECU Type:
Engine Control Unit (ECU) with integrated diagnostics.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission (MTX-75, IB5, etc., depending on engine).
Optional
Automatic Transmission:
4-speed automatic transmission (e.g., AX4S, 4F50N).
Features
Transmission Fluid Type:
Varies by transmission type. Manual transmissions typically use gear oil (e.g., SAE 75W-90 GL-4). Automatic transmissions use specific ATF fluids (e.g., Mercon V or equivalent).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan, 5-door wagon (Estate).
Weights
Curb Weight Range:
Approximately 2600-3000 lbs (1180-1360 kg), depending on body style and equipment.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Generally good, with 4-star ratings in some frontal impact tests for earlier models. Specific ratings vary by year and testing organization.
IIHS Side Impact:
Good for models equipped with side airbags. Early models may have lower ratings without side impact protection.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models, often standard on higher trims.
Traction Control:
Traction Control System (TCS) available on some models, especially those with higher engine outputs.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available as options or standard on higher trims.
Seat Belts:
Front seat pretensioners and load limiters, rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD players, with optional premium sound systems and steering wheel audio controls on higher trims.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Auxiliary Input:
Generally not standard; some later models or aftermarket head units might offer AUX input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation).
Engine Coolant Flush:
Recommended every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Transmission Fluid Change:
Manual transmission fluid: inspect periodically, change as needed or at high mileage intervals. Automatic transmission fluid: typically every 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil Specification:
Varies by engine and climate. Common recommendations include SAE 5W-20 or 5W-30 synthetic blend or full synthetic oil meeting Ford specifications (e.g., WSS-M2C153-H).
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B44-D (for most Duratec engines).
Brake Fluid Specification:
DOT 3 or DOT 4 motor vehicle brake fluid.
Known Issues
Common Problems:
Early models may experience issues with ignition coils, power steering pumps, automatic transmission solenoids, and some electrical components. Rear wheel bearings and exhaust systems can also be prone to wear.
Engine Mounts:
Engine mounts can degrade over time, leading to increased vibration and engine movement.
Rear Suspension:
The multi-link rear suspension, while excellent for handling, can require specific maintenance and component replacement over its lifespan.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford has a long history of producing popular and reliable vehicles, with the Focus being a key model in its global strategy to offer a versatile compact car.
Model Evolution
Focus Mk1 Development:
The first-generation Ford Focus (Mk1) was launched in 1998 (Europe) and 2000 (North America), replacing the Ford Escort. It was globally designed and engineered with a focus on driving dynamics and safety.
Production
Manufacturing Locations:
Produced globally, including major plants in North America (e.g., Wayne, Michigan), Europe (e.g., Saarlouis, Germany; Valencia, Spain), and other regions.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
The Ford Focus (Mk1) was widely praised for its design and driving dynamics, earning numerous awards including the prestigious European Car of the Year in 1999.
Ratings
Konsumen Reports:
Consumer Reports ratings varied by year and specific model, with some years receiving higher marks for reliability and performance than others. The manual would detail specific reliability data.
Certifications
Epa Fuel Economy:
EPA fuel economy ratings varied by engine and transmission, generally ranging from mid-20s to low-30s MPG combined for gasoline engines.
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