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2008 Ford FOCUS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2008 Codes Platform: C1 (Global) 👋 Introduction Market Position Market Segment: Compact family car, popular in global markets for its balance...
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标签: 2008 Car Cars FOCUS Ford
2008 Ford FOCUS Workshop Service Repair Manual2008 Ford FOCUS Workshop Service Repair Manual2008 Ford FOCUS Workshop Service Repair Manual2008 Ford FOCUS Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Year:
2008
Codes
Platform:
C1 (Global)
👋 Introduction
Market Position
Market Segment:
Compact family car, popular in global markets for its balance of practicality, fuel efficiency, and driving dynamics.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Volkswagen Golf, Mazda3, Chevrolet Cruze (later generations).
Key Features
Features:
Sporty handling, practical interior, fuel-efficient engine options, available in sedan and hatchback body styles, part of Ford's global C1 platform.
📋 Manual Details
Coverage Areas
Coverage:
Complete Workshop Service and Repair Manual
Page Count
Page Count:
Approximately 2000+ pages (estimated for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair, and overhaul for all engine variants including cylinder head, block, pistons, crankshaft, camshafts, timing systems, and lubrication.
Engine Electrical:
Ignition system, fuel injection system, starting and charging system, engine control module (ECM) diagnostics, sensors, actuators, wiring diagrams.
Transmission Manual:
Repair, adjustment, and overhaul procedures for manual transmissions (e.g., Getrag MMT6).
Transmission Automatic:
Diagnostics, repair, and fluid service for automatic transmissions (e.g., 4F27E).
Brakes:
Front and rear brake systems (disc/drum), ABS, EBD, brake hydraulics, caliper and rotor replacement, brake bleeding procedures.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings, stabilizer bars), alignment specifications.
Steering:
Power steering system (hydraulic and electric), steering rack, tie rods, steering column, wheel alignment.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and capacity.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors.
Electrical System:
Battery, alternator, starter motor, lighting system, horn, wipers, power windows, power door locks, fuse box diagrams, relay locations.
Body And Frame:
Body panel removal and installation, door mechanisms, hood and trunk latches, glass replacement, structural repair information (limited).
HVAC System:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant types and capacities.
Safety Systems:
Airbag system (SRS) diagnostics and components, seat belt mechanisms.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid service.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon faults, DTC (Diagnostic Trouble Code) lookup and interpretation.
Repair Procedures:
Detailed, illustrated instructions for component removal, installation, and adjustment across all major vehicle systems.
Torque Specifications:
Precise torque values for all fasteners to ensure correct assembly and prevent damage.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits, including color coding and component identification.
Diagnostic Procedures:
Engine performance diagnostics, emission system troubleshooting, ABS and SRS system diagnostics, using diagnostic tools.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical system repair.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF for easy navigation and quick access to information.
Print Quality
Quality:
High-resolution scans with clear diagrams and legible text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Duratec 2.0L (e.g., G6DA, G6DD, G6DE, G6DF)
Engine Type:
Inline-4, DOHC, 16-valve
Performance
Horsepower Hp:
Approximately 140-145 hp @ 6000 rpm (depending on specific variant and market)
Torque Lb-Ft:
Approximately 135-140 lb-ft @ 4500 rpm (depending on specific variant and market)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Port Injection
Fuel Type:
Unleaded gasoline
Engine Variations
Other Engines:
1.6L Duratec, 2.3L Duratec, 2.0L Duratorq TDCi (Diesel) may be available in certain markets.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (e.g., Getrag MTX75, IB5)
Optional
Type:
4-speed Automatic Transmission (e.g., 4F27E)
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length In:
Sedan: ~170.9-175.0 inches; Hatchback: ~167.0-170.5 inches (market dependent)
Width In:
Approximately 69.0 inches
Height In:
Approximately 57.8-58.3 inches
Wheelbase In:
Approximately 102.9 inches
Cargo
Trunk Volume Cu Ft:
Sedan: ~13.7 cu ft; Hatchback: ~19.7 cu ft (expandable to ~36.7 cu ft with rear seats folded)
Weights
Curb Weight Lbs:
Approximately 2700-3000 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 Stars (for specific configurations, check NHTSA for details)
IIHS Ratings:
Good (Frontal Offset), Acceptable/Good (Side Impact, depending on equipment)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC), marketed as AdvanceTrac
Passive Features
Airbags:
Driver and front passenger airbags, available front side-impact airbags, available side-curtain airbags (on some models).
Seatbelts:
3-point front and rear seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional SiriusXM satellite radio, MP3 compatibility, auxiliary audio input jack.
Display:
Central multi-function display for audio, climate, and vehicle information.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Available keyless entry system.
Connectivity
Phone Integration:
Available Bluetooth hands-free phone system (SYNC system introduced later in the generation, check specific vehicle features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months (depending on oil type and driving conditions; refer to specific manual recommendations).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed; typically every 30,000 miles.
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs:
Replace every 100,000 miles (if equipped with platinum or iridium plugs).
Transmission Fluid Auto:
Replace every 40,000 to 60,000 miles under normal driving conditions, more frequently under severe conditions.
Brake Fluid Flush:
Replace every 2-3 years or as per manual recommendation.
Coolant Flush:
Replace every 5 years or 100,000 miles for long-life coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API Certified, meeting Ford specification WSS-M2C153-H)
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter for 2.0L Duratec.
Coolant Type:
Ford Gold Coolant (or equivalent meeting WSS-M97B51-A1)
Transmission Fluid Auto:
MERCON V (or equivalent meeting Ford specification WSS-M2C202-B)
Transmission Fluid Manual:
WSS-M2C200-C (Manual Transmission Fluid)
Brake Fluid Type:
DOT 3 (meeting Ford specification WSS-M6C65-A1)
Known Issues
Common Problems:
Transmission shifting issues (automatic), suspension component wear (bushings, ball joints), power steering pump leaks (hydraulic systems), engine oil leaks (valve cover gasket, oil pan gasket), ABS sensor failures, clutch wear (manual).
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded by Henry Ford, a pioneer in automotive manufacturing and assembly line production.
Model Evolution
Focus Generations:
The 2008 model is part of the second generation (2004-2011, North American version) of the Ford Focus, introduced globally with significant platform and design updates.
Production
Manufacturing Locations:
North American models primarily produced in Wayne, Michigan, USA; also produced in Europe and other global locations.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 2008 model might be limited, the second-generation Focus was generally praised for its modern design and driving dynamics, contributing to its popularity.
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