Ford FOCUS 2006-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Generation Covered: Second Generation (Mk2) Production Years Covered: 2006-2011 Codes Platform: Ford Global C Platform (Europe/Asia/Australia), Ford Focus (North America) 👋 Introduction...

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类型: Car

斯库: 584870

标签: 2006 2007 2008 2009 2010 2011 Car Cars FOCUS Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Focus

Generation Covered:

Second Generation (Mk2)

Production Years Covered:

2006-2011

Codes

Platform:

Ford Global C Platform (Europe/Asia/Australia), Ford Focus (North America)

👋 Introduction

Market Position

Segment:

Compact Car (C-segment)

Reputation:

Known for good driving dynamics, practicality, and a wide range of engine options.

Competitive Analysis

Key Competitors:

Volkswagen Golf, Honda Civic, Toyota Corolla, Opel Astra, Mazda 3, Hyundai i30.

Key Features

Design Philosophy:

Kinetic Design language, emphasizing dynamism and athleticism.

Body Styles Offered:

3-door hatchback, 5-door hatchback, 4-door sedan, 5-door wagon (Estate/Turnier).

Target Audience:

Families, young professionals, individuals seeking a versatile and engaging compact car.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Regions Covered:

Global (with specific regional variations noted where applicable for North America, Europe, etc.)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Comprehensive Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

All gasoline and diesel variants including Duratec, Duratorq TDCi, EcoBoost (early versions), engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems.

Transmission:

Manual transmissions (MTX75, IB5), Automatic transmissions (4F27E, 4HP20, 6F35 - specific to regions), clutch system, drive axles, CV joints.

Brakes:

Front and rear brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake fluid, hydraulic lines, parking brake.

Suspension:

Front MacPherson struts, rear multi-link independent suspension, springs, shock absorbers, control arms, anti-roll bars, steering knuckles, wheel bearings.

Steering:

Electric Power Assisted Steering (EPAS) or Hydraulic Power Steering (HPS), steering column, steering rack, tie rod ends, power steering fluid.

Electrical:

Battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM), instrument cluster, switches, sensors.

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, blower motor, climate control modules, cabin air filter.

Body:

Body shell, doors, hood, trunk/tailgate, bumpers, exterior trim, interior trim, glass, mirrors, locking mechanisms.

Restraints:

Airbag system (SRS), seat belts, seat belt pre-tensioners, airbag control module.

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt replacement, brake pad/rotor service, tire rotation.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding for all major systems, intermittent fault diagnosis.

Repair:

Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, steering rack repair/replacement, electrical component testing and replacement, body panel repair, HVAC system repair.

Installation:

Component installation, accessory fitting (e.g., tow bars, specific audio systems), sensor replacement, module programming (where applicable).

Specifications:

Torque specifications for all fasteners, diagnostic parameter specifications, alignment specifications, fluid capacities and types.

Technical Depth

Depth:

Comprehensive. Covers from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval

Print Quality

Quality:

High-resolution, printable pages

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Software Requirements

Software:

Adobe Acrobat Reader or compatible PDF viewer

⚙️ Engine Specifications

Primary Engine

Engine Family 1:

Duratec (Gasoline)

Engine Displacement 1:

1.6L (1596 cc)

Engine Variants 1:

8-valve (Zetec-SE), 16-valve (Ti-VCT)

Engine Power 1:

90 PS (66 kW) to 115 PS (85 kW)

Engine Torque 1:

145 Nm to 155 Nm

Engine Family 2:

Duratec (Gasoline - higher performance)

Engine Displacement 2:

2.0L (1999 cc)

Engine Power 2:

145 PS (107 kW)

Engine Torque 2:

185 Nm

Engine Family 3:

Duratec ST/RS (Performance Gasoline)

Engine Displacement 3:

2.5L (2522 cc) Turbocharged

Engine Power 3:

225 PS (ST) to 305 PS (RS)

Engine Torque 3:

320 Nm (ST) to 440 Nm (RS)

Engine Family 4:

Duratorq TDCi (Diesel)

Engine Displacement 4:

1.6L (1560 cc) / 1.8L (1753 cc) / 2.0L (1997 cc)

Engine Power 4:

90 PS to 136 PS (depending on variant)

Engine Torque 4:

215 Nm to 320 Nm (depending on variant)

Fuel System

Fuel Injection Gasoline:

Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI)

Fuel Injection Diesel:

Common Rail Direct Injection (CRDi)

Performance

Emission Standards:

Euro IV (primarily), some later models Euro V

🔧 Transmission

Standard

Manual Transmission:

5-speed IB5 manual, 6-speed MTX75 manual (on some diesel and performance models)

Optional

Automatic Transmission:

4-speed automatic (4F27E), 6-speed Powershift DCT (later models, regional availability)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

AWD Availability:

Limited, primarily on performance models (Focus RS)

📐 Dimensions

Exterior

Length:

Approx. 4340 mm (Hatchback) to 4500 mm (Wagon)

Width:

Approx. 1840 mm (excluding mirrors)

Height:

Approx. 1490 mm (Hatchback) to 1500 mm (Wagon)

Wheelbase:

Approx. 2640 mm

Weights

Curb Weight:

Approx. 1250 kg to 1450 kg (depending on engine and body style)

Gross Vehicle Weight:

Varies by model, typically around 1850 kg - 2050 kg

Cargo

Cargo Volume Hatchback:

Approx. 385 liters (seats up), 1260 liters (seats down)

Cargo Volume Wagon:

Approx. 475 liters (seats up), 1510 liters (seats down)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (for most models in this generation)

Active Features

Standard on most models

Optional on lower trims, standard on higher trims and performance models (often labeled DSC or ESP)

Traction Control:

Standard with ESP/DSC

Passive Features

Airbags:

Frontal airbags for driver and passenger, side airbags, curtain airbags (optional on some trims)

Seat Belts:

3-point seat belts with pre-tensioners and load limiters

Child Seat Anchors:

ISOFIX mounting points

💡 Technology Features

Infotainment

Audio Systems:

Ford CD 13, CD 6000, Sony CDX systems with AM/FM, CD player, optional MP3 playback and steering wheel controls.

Navigation:

Optional integrated DVD-based navigation systems available on higher trims and post-facelift models.

Driver Assistance

Cruise Control:

Available as standard on many trims or as an option.

Parking Assistance:

Optional front and rear parking sensors available.

Connectivity

Bluetooth:

Optional Bluetooth hands-free system available, often integrated with the audio unit.

Usb Aux:

Auxiliary input jack commonly standard, USB ports became more prevalent on later facelifted models.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific engine).

Oil Change Interval Diesel:

Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first (refer to manual for specific engine).

Spark Plug Replacement:

Varies by engine type, e.g., 60,000 miles (96,000 km) for standard Duratec, 100,000 miles (160,000 km) for iridium plugs.

Timing Belt Replacement:

Not applicable to most Duratec gasoline engines (chain-driven). Duratorq TDCi diesel engines typically use timing belts with intervals around 100,000-120,000 miles (160,000-192,000 km).

Fluid Specifications

Engine Oil Specification:

Ford WSS-M2C913-A/B/C (for most gasoline and diesel engines), 5W-30 or 0W-30 viscosity grade recommended.

Coolant Specification:

Ford Super Plus Premium Coolant (Orange/Pink) or equivalent G12/G12+ specification, typically a 50/50 mix with deionized water.

Brake Fluid Specification:

DOT 4, Ford WSS-M6C65-A1 or equivalent.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 75W-80 (specific to gearbox model).

Transmission Fluid Automatic:

Mercon V (for 4F27E), WSS-M2C936-A (for Powershift DCT) - consult manual for exact type and capacity.

Power Steering Fluid:

Ford WSS-M2C204-A2 (for EPAS) or ATF (for HPS) - check specific model.

Known Issues

Common Issue 1:

DPF (Diesel Particulate Filter) regeneration issues on diesel models, especially with short journeys.

Common Issue 2:

Rear wheel bearing premature wear.

Common Issue 3:

Clutch release bearing noise or failure on manual transmissions.

Common Issue 4:

Early models may exhibit issues with the electric power steering (EPAS) column or motor.

Common Issue 5:

Corrosion, particularly on wheel arches, sills, and rear tailgate on older examples.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford has a long history of producing popular and reliable compact cars, building on the success of models like the Escort.

Model Evolution

Focus Mk2 Development:

The second generation Focus was a significant evolution from the Mk1, introducing new platforms, updated styling, and a wider range of technologies and powertrains.

Facelift:

Received a significant facelift in late 2007 (for the 2008 model year), featuring revised styling (exterior and interior), updated powertrains, and new technologies like PowerShift transmission.

Production

Manufacturing Locations:

Key plants included Saarlouis (Germany), Valencia (Spain), Wayne (USA), St. Petersburg (Russia), Nanjing (China), and others globally.

Key Variants:

Focus ST (performance hatchback), Focus RS (high-performance hatchback).

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nominee:

The second generation Focus was a strong contender in the compact car segment and received numerous positive reviews.

Performance Variants Accolades:

Focus ST and RS models received critical acclaim for their driving dynamics and performance.