🏷️ Basic Information

Make:

Ford

Model:

Focus RS

Trim Level:

RS

Product Type:

Body Repair Manual

Relevant Generations:

Third Generation (Mk3)

Chassis Code:

C1MCA

👋 Introduction

Positioning:

The Ford Focus RS is a high-performance, limited-production hot hatchback, targeting enthusiasts and performance-oriented drivers.

Competitors:

Competes with vehicles like the Volkswagen Golf R, Honda Civic Type R, Subaru WRX STI, and Audi RS 3.

Performance Orientation:

Designed for enhanced driving dynamics, all-wheel drive, powerful engine, and track-inspired aerodynamics.

Repair Specialization:

This manual is specifically tailored for the unique body construction and performance-oriented components of the Focus RS, differentiating it from standard Focus models.

📋 Manual Details

Primary Focus:

Body Repair and Structural Integrity

Body Panels:

Front bumper, rear bumper, fenders, hood, doors, roof panel, quarter panels, trunk lid

Structural Components:

Frame rails, chassis members, A, B, C pillars, rocker panels, floor pan

Glass And Seals:

Windshield, side glass, rear glass, seals, weatherstripping replacement

Trim And Accessories:

Exterior trim, spoilers, aerodynamic components, interior trim related to body panels

Paint And Coatings:

Surface preparation, paint codes, application techniques (general guidance, not exhaustive paint shop manual)

Estimated Pages:

300-500 pages (typical for comprehensive body repair manuals)

Type:

Body Repair Manual / Collision Repair Manual

Language:

English

Format:

Likely PDF (digital download) or Printed Booklet

📖 Manual Coverage

Body Structure:

Detailed diagrams and specifications for the vehicle's body-in-white structure, including material types (e.g., high-strength steel, aluminum).

Collision Repair Techniques:

Guidelines for straightening, welding, bonding, and joining of various body panels and structural components.

Measurement Systems:

Specifications for body alignment points, repair limits, and measuring procedures (e.g., two-dimensional and three-dimensional measuring systems).

Fasteners And Adhesives:

Information on specific types of rivets, bolts, screws, adhesives, and sealants used in body construction and repair.

Paint Preparation:

Procedures for surface preparation, rust treatment, corrosion protection, and primer application.

Panel Replacement:

Step-by-step instructions for removing and installing all exterior body panels, including doors, fenders, hood, trunk, and bumpers.

Structural Repair:

Detailed procedures for repairing or replacing damaged frame components, pillars, and rocker panels.

Glass Replacement:

Instructions for the safe removal and installation of windshield, side windows, and rear glass, including sealant application.

Welding And Joining:

Guidelines for approved welding techniques (MIG, spot welding) and adhesive bonding for structural repairs.

Corrosion Prevention:

Methods for preventing and treating corrosion, including application of undercoatings and sealants.

Depth:

Comprehensive coverage for professional collision repair technicians, including structural analysis and repair tolerances.

Diagnostic Focus:

Primarily focused on damage assessment and repair procedures, not engine or drivetrain diagnostics.

Diagrams And Illustrations:

Extensive use of detailed exploded views, schematics, and step-by-step illustrations for clarity.

📊 Manual Specifications

Format Details:

Digital PDF format typically offers searchability, bookmarking, and zoom capabilities. Printed versions offer tactile experience.

Quality:

High-resolution images and clear text for ease of reading and accurate interpretation of diagrams.

Binding:

If printed, likely spiral-bound or perfect-bound for durability and ease of use in a workshop environment.

Paper:

Durable paper stock for printed manuals, resistant to workshop conditions.

⚙️ Engine Specifications

Engine Code:

EcoBoost 2.3L (Performance Package variant)

Horsepower:

350 PS (345 hp) @ 6000 rpm

Torque:

440 Nm (325 lb-ft) @ 2000-4000 rpm (with overboost: 470 Nm / 347 lb-ft)

Injection Type:

Direct Injection with Port Fuel Injection (Dual Injection System)

Fuel Type:

Premium Unleaded Gasoline (95 RON minimum recommended)

Material:

Aluminum Alloy

Radiator Part Number:

Example: DM5Z-8005-C (Note: Specific RS part numbers may vary, consult official Ford parts catalog)

🔧 Transmission

Type:

6-Speed Manual Transmission

Performance Clutch:

Upgraded clutch for handling higher torque output.

All Wheel Drive System:

Ford Performance All-Wheel Drive (AWD) with Dynamic Torque Vectoring.

Manual Transmission Fluid:

WSS-M2C200-D2 (Example: Motorcraft Dual Clutch Transmission Fluid - consult specific RS service bulletin for manual transmission fluid)

📐 Dimensions

Length:

4390 mm (172.8 in)

Width Without Mirrors:

1823 mm (71.8 in)

Height:

1485 mm (58.5 in)

Wheelbase:

2647 mm (104.2 in)

Curb Weight:

Approx. 1575 kg (3472 lbs)

Gross Vehicle Weight Rating:

Consult VIN-specific sticker, typically around 2000-2100 kg

🛡️ Safety Features

NHTSA Rating:

Likely 5-Star Overall (based on standard Focus ratings, specific RS testing may vary)

IIHS Rating:

Likely Top Safety Pick (based on standard Focus ratings)

Electronic Stability Control:

Advanced ESC system with Sport mode and Off mode.

Traction Control:

Performance-tuned traction control integrated with AWD system.

Anti Lock Braking System:

4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

Airbags:

Front airbags, side-impact airbags, curtain airbags, driver knee airbag.

Body Structure:

High-strength steel safety cage for enhanced occupant protection.

💡 Technology Features

System:

Ford SYNC 3 infotainment system.

Features:

8-inch touchscreen, Apple CarPlay, Android Auto, navigation, Bluetooth, voice control.

Systems Available:

Rear-view camera, parking sensors (front and rear optional), cruise control.

Performance Modes:

Drive modes (Normal, Sport, Track, Drift) that adjust AWD, steering, throttle response, and ESC settings. This manual would cover any body-related impacts of these modes (e.g., aerodynamic adjustments).

Connectivity Options:

FordPass Connect (optional), USB ports, Wi-Fi hotspot capability.

🔧 Maintenance

Oil Change Interval:

10,000 miles or 1 year, whichever comes first (recommend synthetic 5W-30).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plug Replacement:

40,000-50,000 miles (recommend high-performance iridium plugs).

Coolant Flush:

Every 100,000 miles or 10 years.

Engine Oil Specification:

WSS-M2C946-A, SAE 5W-30 Full Synthetic (e.g., Motorcraft 5W-30 Super Premium).

Coolant Specification:

Ford Gold Coolant (or equivalent meeting WSS-M97B44-D specification).

Brake Fluid Specification:

DOT 4 LV High Performance (e.g., Motorcraft DOT 4 High Performance Brake Fluid).

Head Gasket Concern:

Some early models experienced head gasket issues, which Ford addressed with updated parts and service procedures. This manual would detail repair protocols.

Clutch Wear:

Aggressive driving can lead to accelerated clutch wear. Manual would cover clutch inspection and replacement.

Engine Oil Consumption:

Monitor oil levels due to the high-performance nature of the engine.

📚 Vehicle History

Ford Performance Division:

Built by Ford Performance, a division dedicated to developing Ford's most exciting and capable vehicles.

Rs Legacy:

The 'RS' badge (Rally Sport) signifies Ford's most potent performance versions, with a lineage dating back to iconic models like the Escort RS and Sierra RS Cosworth.

Production Years:

2016-2017 (for the Mk3 Focus RS)

Manufacturing Location:

Saarlouis Body & Assembly plant, Germany.

🏆 Awards & Recognition

Performance Awards:

Consistently received praise from automotive publications for its driving dynamics, AWD system, and engine performance.

Motoring Journal Ratings:

Often cited as a benchmark for all-wheel-drive hot hatch performance.