🏷️ Basic Information

Make:

Ford

Model:

Freestar

Model Years Covered:

2004, 2005, 2006, 2007

Engine Options Covered:

3.9L V6, 4.2L V6

Vehicle Platform:

Ford CD3 platform (shared with Mercury Monterey and Ford Five Hundred)

👋 Introduction

Vehicle Segment:

Full-size minivan, positioned as a family-oriented vehicle offering ample passenger and cargo space.

Key Competitors:

Competed against vehicles such as the Chevrolet Uplander, Pontiac Montana SV6, Saturn Relay, Chrysler Pacifica, Dodge Grand Caravan, and Toyota Sienna.

Manual Value Proposition:

Provides the same detailed, factory-level information used by authorized Ford service centers, enabling accurate diagnosis and repair for enthusiasts and professionals alike.

Vehicle Selling Points:

Known for its spacious interior, comfortable ride, and available all-wheel drive, making it a practical choice for families.

📋 Manual Details

Systems Covered:

Page Count:

3000+

Manual Type:

Factory Service Repair Manual / Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Systems:

Detailed coverage of the 3.9L and 4.2L V6 engines, including lubrication, cooling, fuel delivery, ignition timing, emissions control, and component diagnostics.

Transmission Systems:

Comprehensive information on the automatic transmission, including diagnosis, repair procedures, fluid specifications, and transmission cooling system maintenance.

Brake Systems:

In-depth coverage of front and rear disc brakes, including hydraulic systems, power brake boosters, ABS operation, and component replacement.

Suspension Steering:

Detailed procedures for front and rear suspension systems (independent front, solid rear axle), steering column, and power steering system.

Electrical Systems:

Extensive coverage of the electrical system, including wiring diagrams for all major systems, lighting, horn, starter, and steering column switch functions.

Diagnostic Procedures:

Step-by-step diagnostic procedures for identifying and resolving common and complex faults across all covered systems.

Repair And Rebuild:

Complete repair and overhaul instructions for major components, including engine, transmission, brakes, and suspension. Includes torque specifications and assembly sequences.

Maintenance Procedures:

Detailed instructions for routine maintenance tasks such as fluid changes, filter replacements, belt adjustments, and component inspections.

Component Replacement:

Illustrative guidance for replacing various components, from simple items like wiper blades and bulbs to complex assemblies like brake calipers and suspension struts.

Depth Of Information:

Factory-level technical data, essential for professional technicians and advanced DIY mechanics. Covers troubleshooting, diagnostics, and complete service procedures.

📊 Manual Specifications

File Format:

PDF

Illustrations Diagrams:

Hi-Resolution illustrations, detailed photos, and clear diagrams for visual guidance.

Text Searchability:

PDF format allows for full text searching of technical information and procedures.

Binding Type:

Digital (PDF)

Paper Type:

N/A (Digital)

Operating Systems:

Compatible with all Windows (XP, Vista 32/64, 7, 8, 10) and Mac computers. Accessible on Tablets and Phones.

Bit Architecture:

32-bit and 64-bit compatible.

⚙️ Engine Specifications

3.9L V6 Engine:

{'displacement': '3.9 Liters (238 cubic inches)', 'configuration': 'Overhead Valve (OHV) V6', 'bore_x_stroke': '94.0 mm x 90.0 mm (3.70 in x 3.54 in)', 'compression_ratio': '9.0:1', 'horsepower_est': '193 hp @ 5500 rpm', 'torque_est': '230 lb-ft @ 3200 rpm', 'fuel_system': 'Electronic Fuel Injection (EFI)'}

4.2L V6 Engine:

{'displacement': '4.2 Liters (256 cubic inches)', 'configuration': 'Overhead Valve (OHV) V6', 'bore_x_stroke': '94.0 mm x 100.8 mm (3.70 in x 3.97 in)', 'compression_ratio': '9.2:1', 'horsepower_est': '203 hp @ 5000 rpm', 'torque_est': '250 lb-ft @ 3300 rpm', 'fuel_system': 'Electronic Fuel Injection (EFI)'}

Fuel Type:

Unleaded gasoline

🔧 Transmission

Transmission Type:

4-speed automatic transmission (4F50N)

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.

Transmission Fluid Type:

MERCON V Automatic Transmission Fluid (ATF)

📐 Dimensions

Wheelbase:

Approximately 122.8 inches (3119 mm)

Length:

Approximately 201.2 inches (5110 mm)

Curb Weight Est:

4,200 - 4,700 lbs (1905 - 2132 kg), depending on configuration and engine

Gross Vehicle Weight Rating Est:

5,900 - 6,000 lbs (2676 - 2722 kg)

🛡️ Safety Features

NHTSA Front Impact Rating:

4 out of 5 stars (for driver and passenger) in 2005 model year testing.

NHTSA Side Impact Rating:

4 out of 5 stars (for front and rear passengers) in 2005 model year testing.

ABS:

Standard Antilock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Airbags:

Standard front-seat airbags for driver and passenger. Optional side-impact airbags and rear-seat airbags were available on some trims.

Seat Belts:

Three-point seat belts for all seating positions. LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Audio Options:

Available AM/FM stereo with CD player, optional rear-seat entertainment system, and premium audio systems.

Navigation:

Optional factory-installed navigation system on higher trim levels.

Cruise Control:

Standard Speed Control (Cruise Control) with steering wheel-mounted buttons.

Parking Assistance:

Optional rear parking assist sensors available on certain models.

Power Windows Locks:

Power windows and power door locks were standard on most trims, with driver's window auto-down feature.

Remote Keyless Entry:

Standard remote keyless entry system for convenience.

🔧 Maintenance

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes.

Engine Coolant Change:

Initial change at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years thereafter.

Transmission Fluid Change:

Inspect fluid condition every 30,000 miles (48,000 km). Replacement interval varies; consult manual for specific conditions, typically around 60,000-100,000 miles (96,000-160,000 km).

Engine Oil Specification:

SAE 5W-30 Synthetic Blend or Full Synthetic Motor Oil, meeting Ford specification WSS-M2C153-H.

Coolant Specification:

Ford Premium Long Life Antifreeze/Coolant (Green), meeting specification WSS-M97B44-D.

Power Steering Fluid:

Ford Power Steering Fluid (PS), meeting specification WSS-M2C195-A.

Common Problems:

Some reported issues include transmission solenoid failures, HVAC blower motor resistor failures, and occasional coolant leaks from intake manifold gaskets (especially on the 3.9L).

Body Panel Wear:

Potential for door latch issues and sliding door mechanism wear due to heavy use.

📚 Vehicle History

Ford Minivan History:

Ford's minivan offerings evolved from the Aerostar to the Freestar, aiming to provide a competitive family vehicle in the US market.

Freestar Introduction:

The Freestar was introduced for the 2004 model year as a replacement for the Ford Windstar minivan, featuring a refreshed design and improved features.

Manufacturing Plant:

Oakville Assembly Plant in Oakville, Ontario, Canada.

Production Years:

2004-2007

🏆 Awards & Recognition

Safety Awards:

Received good safety ratings from NHTSA, contributing to its appeal as a family vehicle. Specific awards varied by year and trim.

Consumer Reports Reliability:

Reliability ratings from consumer organizations varied by model year; consulting specific year reports is advised. The manual aids in addressing potential reliability concerns.