Vehicle Segment:
Full-size minivan
Competitors:
Chrysler Town & Country, Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Chevrolet Uplander, Pontiac Montana SV6, Buick Terraza
Manual Advantages:
Vehicle-specific, comprehensive A-Z coverage, printable, digital format, factory data
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management, diagnostics
Transmission Systems:
Automatic transmission (4-speed 4F50N), diagnostics, repair, overhaul
Drivetrain Systems:
Front-wheel drive, rear differential, axle shafts
Suspension Systems:
Front suspension (MacPherson strut), rear suspension (solid axle with leaf springs), steering linkage, power steering system
Brake Systems:
Front disc brakes, rear drum brakes, anti-lock braking system (ABS), parking brake
Electrical Systems:
Battery, charging system, starting system, lighting, instruments and gauges, body electrical, powertrain control module (PCM), anti-theft system
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair
Body And Interior Systems:
Body panels, doors, windows, seats, interior trim, body seals
Safety Systems:
Airbag system, seat belts
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing
Repair Procedures:
Component removal, installation, adjustment, and replacement for all major systems
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems
Depth:
Factory High-Detailed, complete step-by-step instructions
Information Source:
Exact same manual used by dealership technicians
Digital Format:
CD-ROM, PDF (implied by printability)
Printability:
All pages printable, with option to enlarge images
Binding:
Not applicable (digital format)
Paper Usage:
Print only necessary pages, avoiding greasy or torn paper manuals
Operating Systems:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible
Engine Type:
3.9L V6 (3907cc)
Engine Code:
Mopar EBN (though Ford platform, often shared/adapted components)
Bore X Stroke:
3.66 x 3.41 inches (93.0 x 86.5 mm) (typical for this family)
Compression Ratio:
9.8:1 (typical for this family)
Horsepower:
201 hp @ 5500 rpm (approximate for 3.9L V6)
Torque:
240 lb-ft @ 3000 rpm (approximate for 3.9L V6)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
ECU:
Powertrain Control Module (PCM)
NHTSA Frontal Crash Driver:
5 Stars (2004 models)
NHTSA Frontal Crash Passenger:
5 Stars (2004 models)
NHTSA Side Impact Driver:
5 Stars (2004 models)
NHTSA Side Impact Rear Passenger:
5 Stars (2004 models)
IIHS Roof Strength:
Good (2004 models)
Active Safety Features:
Anti-lock Braking System (ABS)
Passive Safety Features:
Driver and front passenger airbags, second and third row side curtain airbags (optional/standard depending on trim), LATCH child seat anchor system
Available Infotainment Options:
AM/FM stereo with CD player, optional rear-seat entertainment system, available Sirius Satellite Radio
Available Driver Assistance:
Rear parking assist sensors
Available Connectivity:
Power outlets
Oil Change Interval:
Every 5,000 miles or 6 months (synthetic blend recommended)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 100,000 miles (if original equipment platinum/iridium)
Engine Oil Type:
SAE 5W-20 (API Certified)
Engine Oil Capacity:
5.7 Quarts (5.4 Liters) with filter
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent
Coolant Capacity:
Approx. 13.5 Quarts (12.8 Liters)
Common Problems Transmission:
Overheating, torque converter shudder, solenoid issues
Common Problems Suspension:
Worn ball joints, tie rod ends, strut mounts
Common Problems Electrical:
Power window motor failures, door lock actuator issues
Common Problems Engine:
Spark plug blow-out on some earlier models (though 3.9L less prone than earlier 3.8L OHC)
Wheel Lug Nut Torque:
100 lb-ft (135 Nm)
Ford Minivan Lineage:
Successor to the Ford Windstar
Platform Change:
Built on a new platform shared with the Mercury Monterey
Design Focus:
Emphasis on improved safety, handling, and interior versatility compared to Windstar
Production Location:
Oakville Assembly Plant, Ontario, Canada
Production Years Global:
2004-2007
