2004 Ford Freestar Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: Freestar Year: 2004 Codes Chassis Code: U177 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, Fleet Operators Competitive Analysis Competitors: Honda...

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标签: 2004 Car Cars Ford Freestar

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Description

🏷️ Basic Information

Identification

Make:

Model:

Freestar

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Minivan

Target Audience:

Families, Fleet Operators

Competitive Analysis

Competitors:

Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Kia Sedona, Mazda MPV

Key Features

Features:

Spacious interior, flexible seating configurations, comfortable ride, available all-wheel drive (AWD).

Manual Value Proposition:

Provides detailed, factory-level repair and maintenance procedures, crucial for DIY mechanics and independent repair shops maintaining the 2004 Ford Freestar.

📋 Manual Details

Coverage Areas

Vehicle Years:

Engine Variants:

3.9L V6, 4.2L V6

Trim Levels:

Page Count

Total Pages:

Approximately 2500+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Software (CD-ROM/Digital Download - PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Fuel & Emissions, Engine Control Systems (ECM)

Transmission:

Automatic Transmission (4F50N), Clutch, Driveline

Brakes:

Brake System (Hydraulic and ABS), Parking Brake

Steering:

Power Steering System

Suspension:

Front Suspension, Rear Suspension, Wheels & Tires

Electrical:

Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Cluster, Wiper/Washer System, Horn, Power Accessories (Windows, Locks, Seats), Audio System

Body And Trim:

Body Panels, Doors, Hinges, Latches, Interior Trim, Exterior Trim, Glass, Mirrors, Sunroof

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) System

Safety Restraints:

Airbag System (SRS)

Procedures Included

Maintenance:

Routine Inspections, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Replacement, Spark Plug Replacement

Repair:

Engine Rebuilds, Transmission Overhaul, Brake Pad/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, HVAC Component Repair, Body Panel Repair

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides, Wiring Diagrams

Specifications:

Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications, Diagnostic Data

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Software)

Paper Type

Paper:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.9L (239 cu. in.)

Engine 1 Configuration:

Overhead Valve (OHV) V6

Engine 1 Horsepower:

173 hp @ 4500 rpm (estimated)

Engine 1 Torque:

225 lb-ft @ 3400 rpm (estimated)

Optional Engine

Engine 2 Displacement:

4.2L (256 cu. in.)

Engine 2 Configuration:

Overhead Valve (OHV) V6

Engine 2 Horsepower:

201 hp @ 4500 rpm (estimated)

Engine 2 Torque:

262 lb-ft @ 3000 rpm (estimated)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Regular Octane

Engine Management

ECM Type:

PCM (Powertrain Control Module)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (4F50N)

Features

Transmission Control:

Electronic Control Unit (ECU) controlled

Overdrive:

Fluid Specifications

Transmission Fluid Type:

Mercon V (Motorcraft)

Fluid Capacity

Transmission Fluid Capacity:

Approximately 10.2 quarts (9.7 Liters) for a dry fill

📐 Dimensions

Exterior

Length:

201.2 inches

Width:

78.5 inches

Height:

68.1 inches

Wheelbase:

118.5 inches

Weights

Curb Weight:

Approximately 4300-4600 lbs (depending on configuration)

Gross Vehicle Weight Rating:

Approximately 5800-6000 lbs

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 18.0 cu. ft.

Cargo Volume Behind 2Nd Row:

Approximately 76.1 cu. ft.

Cargo Volume Max:

Approximately 130.0 cu. ft.

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4/5 Stars (Frontal Crash: 5 Stars, Side Impact: 5 Stars)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags:

Frontal Driver and Passenger Airbags, Optional Side Curtain Airbags

Seatbelts:

Three-point seatbelts with pretensioners for front occupants

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Optional AM/FM stereo with CD player, cassette tape player, and premium sound systems.

Navigation:

Not available from factory for 2004 model year.

Driver Assistance

Cruise Control:

Standard

Rear Parking Aid:

Optional

Connectivity

Auxiliary Input:

Not standard, aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (using synthetic blend or synthetic oil, refer to owner's manual for specifics).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Approximately 100,000 miles (for iridium-tipped plugs).

Transmission Fluid Service:

Every 30,000-60,000 miles or as recommended by Ford (fluid and filter change).

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ, ILSAC GF-2 or GF-3 rated SAE 5W-20 or 5W-30 (check owner's manual for specific viscosity based on climate).

Engine Coolant:

Ford Premium Engine Coolant (VC-7B) or equivalent (50/50 mix with distilled water)

Brake Fluid:

DOT 3

Power Steering Fluid:

Ford Power Steering Fluid (C-242) or equivalent

Known Issues

Common Complaints:

Transmission issues (slipping, hard shifting), ignition coil failures, front suspension component wear (ball joints, tie rods), HVAC blend door actuator failure, potential for EGR valve clogging on the 4.2L V6.

Manual Benefit For Issues:

Provides diagnostic procedures and repair instructions for all common issues.

📚 Vehicle History

Brand Heritage

Ford Minivan History:

Ford has a long history in the minivan segment, starting with the Aerostar and later the Windstar, which the Freestar replaced.

Model Evolution

Freestar Debut:

The Freestar was introduced for the 2004 model year as a successor to the Ford Windstar.

Platform:

Built on a modified version of the Windstar's platform.

Production

Production Years:

2004-2007

Assembly Location:

Oakville Assembly Plant, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Troches Award:

No significant awards reported for the 2004 model year.

Ratings

Consumer Reports Reliability:

Mixed to Below Average for the initial years.