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2005 Ford FREESTAR Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Ford Model: Freestar Year: 2005 Vehicle Type: Minivan Codes Chassis Code: U96 👋 Introduction Market Position Segment: Full-size minivan Target Audience: Families, fleet operators Competitive...
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2005 Ford FREESTAR Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Freestar
Year:
2005
Vehicle Type:
Minivan
Codes
Chassis Code:
U96
👋 Introduction
Market Position
Segment:
Full-size minivan
Target Audience:
Families, fleet operators
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Chrysler Pacifica, Dodge Grand Caravan, Chevrolet Uplander
Key Features
Vehicle Usp:
Spacious interior, comfortable ride, available all-wheel drive (AWD)
Manual Value Proposition
Benefit To Owner:
Enables DIY maintenance, troubleshooting, and repairs, saving time and money
Benefit To Technician:
Provides authoritative specifications and procedures for efficient and accurate service
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Trim Levels Covered:
All trim levels (e.g., S, SE, SEL)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, diagnostics, timing, cooling, lubrication, fuel delivery, emissions
Transmission:
Automatic transmission (AX4N/4F50N) service, repair, diagnostics, fluid service
Drivetrain:
Front-wheel drive (FWD) systems, axle shafts, differential, driveshafts
Brakes:
Hydraulic brake systems, ABS, rotor, caliper, pad replacement, bleeding procedures
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, alignment
Steering:
Power steering system, steering column, linkage, rack and pinion
Electrical:
Wiring diagrams, component locations, charging system, starting system, lighting, fuses, relays, diagnostics
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant, components
Body:
Body panel removal/installation, interior trim, doors, windows, glass, bumpers
Chassis:
Frame, underbody components, exhaust system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, belt replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation
Repair:
Component replacement, assembly/disassembly, rebuilding procedures
Diagnostics:
OBD-II diagnostics, component testing, sensor data analysis
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive from basic maintenance to major component overhaul and diagnostics
📊 Manual Specifications
File Format
Searchable:
Yes, text-searchable PDF
Printable:
Yes, printable pages
Print Quality
Image Resolution:
High-resolution diagrams and images
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.9L V6 (Triton/Modular V6)
Displacement:
3.9 Liters (238 cu. in.)
Configuration:
SOHC V6
Performance
Horsepower:
193 hp @ 4500 rpm (approximate)
Torque:
249 lb-ft @ 3000 rpm (approximate)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Components
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum
🔧 Transmission
Standard
Type:
4-speed Automatic Overdrive
Transmission Code:
AX4N / 4F50N
Optional
Drivetrain Options:
All-Wheel Drive (AWD) available on some trims
Features
Torque Converter Lockup:
Yes
📐 Dimensions
Exterior
Length:
201.2 inches
Width:
72.2 inches
Height:
69.2 inches
Wheelbase:
119.0 inches
Interior
Seating Capacity:
7-8 passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.1 cu. ft.
Cargo Volume Max:
Approx. 138.5 cu. ft.
Weights
Curb Weight:
4,148 - 4,408 lbs (approx.)
Gross Vehicle Weight Rating:
6,000 - 6,200 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (5-Star)
NHTSA Frontal Impact Passenger:
Good (5-Star)
NHTSA Side Impact Front Seat:
Good (5-Star)
NHTSA Side Impact Rear Seat:
Good (5-Star)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front driver and passenger airbags, optional front side-impact airbags
Seatbelts:
3-point seatbelts for all seating positions, front pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system
Rear Entertainment:
Optional rear-seat DVD entertainment system
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Optional auxiliary audio input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (under normal conditions)
Transmission Fluid Change:
Every 100,000 miles or as per manual recommendations
Coolant Flush:
Every 100,000 miles or 5 years (initial), then as per manual
Spark Plug Replacement:
Every 100,000 miles (long-life plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
5.5 quarts (with filter)
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid
Coolant Type:
Ford Super Premium Engine Coolant (Green) or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Transmission solenoid issues, rear axle seal leaks, power steering pump noise, AC evaporator leaks
Recall Information:
Refer to NHTSA or manufacturer for specific recall campaigns.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing versatile and family-oriented vehicles.
Model Evolution
Predecessor:
Ford Windstar
Platform:
Shared platform with Ford Freestyle and Mercury Monterey.
Production
Production Years:
2004-2007
Manufacturing Plant:
Oakville Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Mixed consumer reviews, often praised for space and comfort but criticized for reliability by some.
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