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2008 Ford Fusion Service & Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2008 Codes Vin Prefix: 1FMEU 👋 Introduction Market Position Positioning: The 2008 Ford Fusion was positioned as a mid-size sedan, competing...
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2008 Ford Fusion Service & Repair Manual2008 Ford Fusion Service & Repair Manual2008 Ford Fusion Service & Repair Manual2008 Ford Fusion Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2008
Codes
Vin Prefix:
1FMEU
👋 Introduction
Market Position
Positioning:
The 2008 Ford Fusion was positioned as a mid-size sedan, competing in a segment with established players like the Toyota Camry, Honda Accord, and Chevrolet Malibu. It was known for its stylish design, comfortable ride, and good value proposition.
Competitive Analysis
Competitors:
Key competitors for the 2008 Ford Fusion included the Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, and Hyundai Sonata. The Fusion aimed to differentiate itself with a bolder styling and a focus on driving dynamics.
Key Features
Distinctive Features:
The 2008 model year saw a significant refresh for the Fusion, including updated styling, improved interior materials, and enhanced technology features. It offered a choice of three powertrains and available all-wheel drive.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z for the 2008 Ford Fusion
Page Count
Estimated Pages:
Over 2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, repair, torque specifications, timing, lubrication system, cooling system, fuel system, intake and exhaust systems
Engine Control:
Engine control module (ECM) diagnostics, fuel injection, ignition system, emissions control systems, diagnostic trouble codes (DTCs)
Transmission Automatic:
Automatic transmission removal, installation, internal component repair, torque converter, fluid specifications, diagnostic procedures
Transmission Manual:
Manual transmission removal, installation, clutch system, internal component repair, fluid specifications
Drivetrain:
Drive shafts, CV joints, differentials, axles, propeller shafts, transfer cases (if applicable)
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, alignment specifications
Brakes:
Brake system diagnosis, hydraulic components (master cylinder, calipers, lines), rotors, pads, ABS system, parking brake
Steering:
Steering column, power steering system (pump, rack and pinion), tie rods, wheel alignment
HVAC:
Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, heater core, climate control system
Electrical Power:
Battery, charging system (alternator, regulator), starting system (starter motor), wiring harnesses
Electrical Lighting:
Headlights, taillights, interior lighting, fog lights, bulb specifications
Electrical Instruments:
Instrument cluster, gauges, warning lights, sensors
Body Exterior:
Doors, hood, trunk lid, bumpers, body panels, glass, mirrors, exterior trim
Body Interior:
Seats, dashboard, door panels, headliner, carpets, interior trim, airbags (Supplemental Restraint System - SRS), seat belts
Comfort Convenience:
Power windows, power locks, cruise control, windshield wipers and washers, horn
Multiplex Communication:
CAN communication, multiplexed systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, electrical system testing
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation for all major vehicle systems
Wiring Schematics:
Comprehensive wiring diagrams for all electrical systems, including power distribution, ground points, and component connections
Specifications:
All necessary technical specifications, including torque values, clearances, fluid capacities, electrical resistance, and performance data
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems
Print Quality
Printability:
All pages are printable, allowing users to print only the required sections or diagrams
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L Duratec I4, 3.0L Duratec V6
Performance
2.3L Duratec I4 Hp:
160 hp @ 6250 rpm
2.3L Duratec I4 Torque:
150 lb-ft @ 4250 rpm
3.0L Duratec V6 Hp:
221 hp @ 6250 rpm
3.0L Duratec V6 Torque:
205 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline (for both engines)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual (standard on some 2.3L models), 6-speed Automatic (available on 2.3L models), 6-speed Automatic (standard on 3.0L V6 models)
Optional
AWD Availability:
All-wheel drive (AWD) was available on select V6 models.
Features
Automatic Transmission Features:
SelectShift™ capability allowing manual gear selection
📐 Dimensions
Exterior
Length:
190.2 inches
Width:
72.2 inches
Height:
58.1 inches
Wheelbase:
107.4 inches
Weights
Curb Weight Min:
3,395 lbs (2.3L I4 FWD)
Curb Weight Max:
3,750 lbs (3.0L V6 AWD)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Driver:
5 Stars
NHTSA Side Impact Passenger:
5 Stars
NHTSA Rollover:
4 Stars
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - AdvanceTrac®)
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, Safety Canopy® side-curtain airbags (optional on some trims), front seat belt pretensioners
💡 Technology Features
Infotainment
Infotainment Options:
Available SYNC® voice-activated communications and entertainment system, CD player, MP3 capability, auxiliary audio input jack, SiriusXM® Satellite Radio.
Driver Assistance
Driver Assistance Features:
Standard ABS, TCS, and ESC (AdvanceTrac®). Optional rearview camera on some later models of this generation.
Connectivity
Connectivity Features:
SYNC® system provided Bluetooth connectivity for phone calls and music streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe driving conditions may require more frequent changes. Refer to manual for specific severe conditions.
Tire Rotation Interval:
Every 5,000 - 7,500 miles
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API Certified
Engine Oil Capacity 2.3L:
4.5 quarts (4.3 L) with filter change
Engine Oil Capacity 3.0L:
5.5 quarts (5.2 L) with filter change
Coolant Type:
Ford Premium Engine Coolant (Green)
Coolant Capacity:
Approximately 8.0 quarts (7.6 L) for 2.3L, 9.0 quarts (8.5 L) for 3.0L
Automatic Transmission Fluid Type:
MERCON® V
Manual Transmission Fluid Type:
SAE 75W-90 API GL-4 or GL-5 synthetic gear lubricant
Power Steering Fluid Type:
Ford specified power steering fluid
Known Issues
Common Issues:
Some reported issues include transmission problems (shifting delays, rough shifts), potential for catalytic converter failure, and some interior trim quality concerns. However, overall reliability for this generation is generally considered decent.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, founded in 1903, has a long and storied history in the automotive industry, pioneering mass production with the Model T and consistently introducing innovative vehicles across various segments.
Model Evolution
Fusion Generations:
The 2008 Ford Fusion is part of the first generation (2006-2012). This specific year represents a significant mid-cycle refresh, enhancing its styling, interior, and powertrain options. It was built on Ford's CD3 platform, shared with the Mazda 6.
Production
Manufacturing Location:
Hermosillo, Mexico
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2008 Ford Fusion received an 'Acceptable' rating in the IIHS frontal offset crash test and a 'Good' rating in the IIHS side impact crash test.
Ratings
Consumer Reports Ratings:
Consumer Reports generally provided average to above-average reliability ratings for the 2008 Fusion, with specific areas of concern sometimes noted for the transmission and certain powertrain components.
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