Engine Mechanical:
Engine disassembly, assembly, inspection, repair, torque specifications, timing, lubrication system, cooling system, fuel system, intake and exhaust systems
Engine Control:
Engine control module (ECM) diagnostics, fuel injection, ignition system, emissions control systems, diagnostic trouble codes (DTCs)
Transmission Automatic:
Automatic transmission removal, installation, internal component repair, torque converter, fluid specifications, diagnostic procedures
Transmission Manual:
Manual transmission removal, installation, clutch system, internal component repair, fluid specifications
Drivetrain:
Drive shafts, CV joints, differentials, axles, propeller shafts, transfer cases (if applicable)
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, alignment specifications
Brakes:
Brake system diagnosis, hydraulic components (master cylinder, calipers, lines), rotors, pads, ABS system, parking brake
Steering:
Steering column, power steering system (pump, rack and pinion), tie rods, wheel alignment
HVAC:
Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, heater core, climate control system
Electrical Power:
Battery, charging system (alternator, regulator), starting system (starter motor), wiring harnesses
Electrical Lighting:
Headlights, taillights, interior lighting, fog lights, bulb specifications
Electrical Instruments:
Instrument cluster, gauges, warning lights, sensors
Body Exterior:
Doors, hood, trunk lid, bumpers, body panels, glass, mirrors, exterior trim
Body Interior:
Seats, dashboard, door panels, headliner, carpets, interior trim, airbags (Supplemental Restraint System - SRS), seat belts
Comfort Convenience:
Power windows, power locks, cruise control, windshield wipers and washers, horn
Multiplex Communication:
CAN communication, multiplexed systems
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, electrical system testing
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation for all major vehicle systems
Wiring Schematics:
Comprehensive wiring diagrams for all electrical systems, including power distribution, ground points, and component connections
Specifications:
All necessary technical specifications, including torque values, clearances, fluid capacities, electrical resistance, and performance data
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY enthusiasts.
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe driving conditions may require more frequent changes. Refer to manual for specific severe conditions.
Tire Rotation Interval:
Every 5,000 - 7,500 miles
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Engine Oil Type:
SAE 5W-20, API Certified
Engine Oil Capacity 2.3L:
4.5 quarts (4.3 L) with filter change
Engine Oil Capacity 3.0L:
5.5 quarts (5.2 L) with filter change
Coolant Type:
Ford Premium Engine Coolant (Green)
Coolant Capacity:
Approximately 8.0 quarts (7.6 L) for 2.3L, 9.0 quarts (8.5 L) for 3.0L
Automatic Transmission Fluid Type:
MERCON® V
Manual Transmission Fluid Type:
SAE 75W-90 API GL-4 or GL-5 synthetic gear lubricant
Power Steering Fluid Type:
Ford specified power steering fluid
Common Issues:
Some reported issues include transmission problems (shifting delays, rough shifts), potential for catalytic converter failure, and some interior trim quality concerns. However, overall reliability for this generation is generally considered decent.