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Ford Fusion 2008 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2008 Manual Product Name: Ford Fusion 2008 Service & Repair Workshop Manual Codes Platform: CD3 👋 Introduction Market Position Segment: Mid-size...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2008
Manual Product Name:
Ford Fusion 2008 Service & Repair Workshop Manual
Codes
Platform:
CD3
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Owner-operators, independent repair shops, DIY enthusiasts
Competitive Analysis
Key Competitors 2008:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6
Key Features
Manual Features:
Comprehensive coverage, detailed diagrams, step-by-step instructions, troubleshooting guides
Vehicle Key Selling Points:
Comfortable ride, spacious interior, available AWD, fuel-efficient engine options
📋 Manual Details
Coverage Areas
Covered Regions:
North America, Europe (for relevant models/specifications)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and hybrid powertrain variants
Transmission:
Automatic (4-speed, 6-speed), Continuously Variable Transmission (CVT for Hybrid)
Brakes:
Hydraulic, ABS, Traction Control, Stability Control
Suspension:
Front MacPherson strut, Rear multi-link independent
Steering:
Power-assisted (hydraulic or electric depending on variant)
Electrical:
12V system, charging system, starting system, lighting, body electronics, instrument cluster
HVAC:
Air conditioning, heating, ventilation, climate control
Body And Chassis:
Frame, body panels, doors, glass, interior trim
Safety Systems:
Airbags, seat belts, pre-tensioners
Infotainment:
Audio systems, navigation (if equipped), connectivity
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures, symptom-based diagnosis, DTC interpretation
Repair:
Component removal and installation, system repair, clutch, brake, engine, transmission overhauls
Diagnostics:
On-Board Diagnostics (OBD-II), scan tool usage, electrical troubleshooting
Specification Data:
Torque values, fluid capacities, electrical schematics, diagnostic charts
Bodywork:
Panel replacement, dent repair, glass replacement
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission rebuilds
Detail Level:
Step-by-step instructions with detailed photographic and diagrammatic support
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, full-color and black-and-white printable
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Device Compatibility:
Windows, macOS, Tablets, Smartphones
Licensing
Licensing:
Lifetime use, unlimited installations
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.3L Duratec I4
Engine Code 1:
2.3L (e.g., GZ)
Displacement 1:
2261 cc (138 cu in)
Horsepower 1:
160 hp @ 6250 rpm
Torque 1:
146 lb-ft @ 4250 rpm
Performance
Engine Option 2:
3.0L Duratec V6
Engine Code 2:
3.0L (e.g., VQ)
Displacement 2:
2967 cc (181 cu in)
Horsepower 2:
221 hp @ 6250 rpm
Torque 2:
202 lb-ft @ 4000 rpm
Engine Option 3:
2.5L Hybrid (limited availability in some markets)
Engine Code 3:
Hybrid (e.g., for Fusion Hybrid Mk1)
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane recommended, 91+ for optimal performance on V6)
Engine Mechanical
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
DOHC, 4 valves per cylinder
🔧 Transmission
Standard
Transmission Std 2.3L:
5-speed manual (M5R1)
Transmission Std 3.0L:
6-speed automatic (6F50)
Optional
Transmission Opt 2.3L:
5-speed automatic (AX4N)
Transmission Opt 3.0L:
All-Wheel Drive (AWD) available with 6-speed automatic
Features
Hybrid Transmission:
ECVT (Electronically controlled Continuously Variable Transmission)
Transmission Fluid Spec Auto:
Mercon V or equivalent (check specific transmission)
Transmission Fluid Spec Manual:
Gear Oil SAE 75W-90 (API GL-4 or GL-5)
📐 Dimensions
Exterior
Length:
189.1 in (4803 mm)
Width:
72.0 in (1829 mm)
Height:
57.7 in (1466 mm)
Wheelbase:
107.4 in (2728 mm)
Weights
Curb Weight Min:
3377 lbs (1532 kg) for 2.3L FWD
Curb Weight Max:
3749 lbs (1701 kg) for 3.0L AWD
Cargo
Trunk Volume:
16.5 cu ft (467 L)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
5 Stars
NHTSA Passenger Front Impact:
5 Stars
NHTSA Driver Side Impact:
5 Stars
NHTSA Passenger Side Impact:
5 Stars
NHTSA Rollover Resistance:
4 Stars
IIHS Front Crash:
Good
IIHS Side Crash:
Good
IIHS Rear Crash:
Good
Active Features
ABS:
Standard
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac with Electronic Stability Control)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags
Seatbelts:
3-point seatbelts with front pretensioners
💡 Technology Features
Infotainment
Infotainment System Options:
AM/FM CD player with auxiliary input, optional SiriusXM Satellite Radio, optional Ford Sync voice-activated communication and entertainment system
Navigation:
Optional factory-installed navigation system with touch screen
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Optional rear parking sensors
Connectivity
Bluetooth:
Available with Ford Sync system
Usb Port:
Available with Ford Sync system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (or as per severe/normal driving conditions in manual)
Air Filter Replacement:
Every 30,000 miles or as needed
Spark Plug Replacement I4:
100,000 miles (Long-life Iridium spark plugs)
Spark Plug Replacement V6:
100,000 miles (Long-life Iridium spark plugs)
Coolant Flush Interval:
Every 100,000 miles or 5 years
Fluid Specifications
Engine Oil Spec 2.3L:
SAE 5W-20 (API SN or newer, meeting Ford WSS-M2C945-A/B or equivalent)
Engine Oil Spec 3.0L:
SAE 5W-20 (API SN or newer, meeting Ford WSS-M2C945-A/B or equivalent)
Coolant Spec:
Ford Gold Coolant (or equivalent meeting WSS-M97B44-D)
Brake Fluid Spec:
DOT 3
Known Issues
Common Issue 1:
Transmission shift solenoid issues (especially on 6-speed automatic)
Common Issue 2:
Front suspension clunking (worn control arm bushings, sway bar links)
Common Issue 3:
Power steering fluid leaks (power steering pump or lines)
Common Issue 4:
EVAP system leaks (causing Check Engine Light)
Common Issue 5:
Water pump leaks (especially on 2.3L and 3.0L engines)
📚 Vehicle History
Brand Heritage
Ford Sedan History:
Ford has a long history of producing popular sedans, dating back to models like the Falcon and LTD.
Model Evolution
Fusion Introduction Year:
2006
Fusion First Generation:
2006-2012
Ford Cd3 Platform:
Shared with Mazda6 and Mercury Milan
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick 2008:
Yes
Consumer Reports Recommendations:
Often recommended, depending on specific model year and engine choice