🏷️ Basic Information

Make:

Ford

Model:

Fusion

Years:

2006, 2007, 2008, 2009

Platform:

CD3 Platform

Body Styles:

4-door Sedan

👋 Introduction

Vehicle Segment:

Mid-size Sedan

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Dodge Stratus/Avenger.

Design Philosophy:

European-inspired styling and driving dynamics, built on the Mazda GG platform (shared with Mazda6).

Target Audience:

Consumers seeking a comfortable, well-equipped, and stylish mid-size sedan with good handling characteristics.

User Benefit:

Empowers owners to perform maintenance and repairs with factory-level knowledge, saving on dealership costs and improving vehicle longevity.

Professional Credibility:

Provides the same in-depth information used by factory-trained technicians.

📋 Manual Details

Coverage Scope:

Complete Official Factory Service Repair Manual

Estimated Page Count:

Hundreds of Pages (exact count not specified in product info, but implies comprehensive coverage)

Manual Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Repair:

Engine mechanical, engine performance, fuel system, cooling system, lubrication system, ignition system, emissions control, engine diagnostics and troubleshooting.

Transmission:

Automatic transmission (e.g., 4F50N) and potentially manual transmission, including diagnosis, repair, and fluid service.

Drivetrain:

Front-wheel drive (FWD) systems, including driveshafts, CV joints, and differential components.

Suspension Steering:

Front and rear suspension components, steering system, power steering, alignment specifications.

Brakes:

Brake system components (discs, pads, calipers, lines), ABS (Anti-lock Braking System), electronic brake-force distribution (EBD), hydraulic system, diagnosis and repair.

Electrical Electronics:

Complete electrical system, including battery, charging system, starting system, lighting, power windows, locks, mirrors, wipers, horn, instrument cluster, fuses, relays, and wiring diagrams.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, including components, operation, diagnosis, and refrigerant service.

Body Interior:

Exterior body panels, interior trim, seats, doors, windows, bumpers, hoods, trunks, and related hardware. Body repair and paint information may be included.

Safety Systems:

Airbag system (SRS - Supplemental Restraint System), seat belts, and associated sensors and control modules.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.

Repair:

Step-by-step repair instructions for component replacement, disassembly, and reassembly.

Diagnostics:

Detailed diagnostic routines, including OBD-II (On-Board Diagnostics II) codes, their meanings, and troubleshooting steps.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits, essential for electrical diagnostics and repairs.

Depth Of Coverage:

Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers complete disassembly and reassembly.

📊 Manual Specifications

File Format:

PDF

Printable:

Full Printable

Zoom Functionality:

YES (Zoom IN/OUT)

Binding Type:

Digital Download (PDF format, no physical binding)

Paper Type:

Not Applicable (Digital Format)

Software Requirements:

Adobe PDF Reader & WinZip

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

2.3L Duratec I4 and 3.0L Duratec V6

Displacement:

2.3 Liters (2295 cc)

Horsepower:

Approx. 160 HP @ 6250 RPM

Torque:

Approx. 150 lb-ft @ 4250 RPM

Fuel System:

Electronic Fuel Injection (EFI)

Engine Code:

Likely '23L' or similar Duratec designation

Displacement:

3.0 Liters (2976 cc)

Horsepower:

Approx. 200 HP @ 6000 RPM (2007-2009 models saw minor increases, up to ~210 HP)

Torque:

Approx. 200 lb-ft @ 4000 RPM (2007-2009 models saw minor increases, up to ~207 lb-ft)

Fuel System:

Electronic Fuel Injection (EFI)

Engine Code:

Likely '30L' or similar Duratec designation

🔧 Transmission

Transmission Type I4:

5-speed Manual Transmission (MTX-75) was standard on base models, often with the 2.3L engine.

Transmission Type Auto:

5-speed Automatic Transmission (AX4N/4F50N) was standard on V6 models and optional on I4 models.

Automatic Features:

SelectShift™ (on some later models, though less common in early 2006-2009), Grade Logic Control.

📐 Dimensions

Length:

Approx. 190.9 inches

Width:

Approx. 70.2 inches

Height:

Approx. 57.1 inches

Wheelbase:

Approx. 107.4 inches

Front Headroom:

Approx. 38.2 inches

Front Legroom:

Approx. 42.3 inches

Rear Headroom:

Approx. 37.3 inches

Rear Legroom:

Approx. 37.1 inches

Trunk Capacity:

Approx. 16.0 cubic feet

Curb Weight I4:

Approx. 3200 - 3300 lbs

Curb Weight V6:

Approx. 3350 - 3450 lbs

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star (for models tested)

NHTSA Front Impact Passenger:

5-Star (for models tested)

NHTSA Side Impact Front Seat:

5-Star (for models tested)

NHTSA Side Impact Rear Seat:

5-Star (for models tested)

IIHS Front Offset Score:

Good (for models tested)

IIHS Side Impact Score:

Good (for models tested)

ABS:

Standard 4-wheel Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS) available, AdvanceTrac electronic stability control (ESC) introduced later in the generation.

Airbags:

Front airbags, front side-impact airbags, available rear side-impact airbags (curtain airbags).

Seatbelts:

3-point seat belts with pretensioners and load limiters.

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional premium audio systems (e.g., Audiophile), MP3 capability, Sirius Satellite Radio.

Navigation:

Optional factory navigation system available on higher trim levels.

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear parking assist sensors.

Bluetooth:

Ford's SYNC infotainment system with Bluetooth connectivity became available in later years of this generation, but not standard on all 2006-2009 models.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions (refer to specific manual for exact interval and oil type).

Air Filter Replacement:

Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on visual inspection.

Spark Plug Replacement:

For 2.3L Duratec I4, typically iridium spark plugs with a life of up to 100,000 miles. For 3.0L Duratec V6, likely similar or slightly shorter intervals depending on spark plug type.

Engine Oil Type:

SAE 5W-20 (API Certified, meeting Ford specification WSS-M2C153-H).

Engine Oil Capacity I4:

Approx. 5.0 US quarts (4.7 liters) with filter.

Engine Oil Capacity V6:

Approx. 6.0 US quarts (5.7 liters) with filter.

Transmission Fluid Type Auto:

MERCON® V (or equivalent meeting Ford specification WSS-M2C195-A).

Transmission Fluid Capacity Auto:

Approx. 8.5 - 9.5 US quarts (8.0 - 9.0 liters) for drain and fill.

Coolant Type:

Ford Premium Engine Coolant (Orange) or equivalent meeting Ford specification WSS-M97B44-D.

Coolant Capacity:

Approx. 8.0 - 9.0 US quarts (7.6 - 8.5 liters) for V6, slightly less for I4.

Common Problems:

Issues can include premature wear of front suspension components (ball joints, control arm bushings), HVAC system malfunctions (blower motor, blend door actuators), occasional transmission solenoid issues, and early models might have had some minor electrical gremlins. Oil leaks from the valve covers or oil pan are also possible.

📚 Vehicle History

Ford History:

Ford Motor Company, a long-standing American automotive manufacturer with a history dating back to 1903.

Fusion Introduction:

The Ford Fusion was introduced for the 2006 model year as a successor to the Ford Mondeo in North America and the Ford Taurus in some international markets. It was designed to compete in the growing mid-size sedan segment.

First Generation:

This manual covers the first generation (2006-2009) of the Ford Fusion. A significant refresh occurred for the 2010 model year.

Manufacturing Location:

Hermosillo, Sonora, Mexico