🏷️ Basic Information

Make:

Ford

Model:

Fusion Energi

Year:

2017

Vehicle Type:

Plug-in Hybrid Electric Vehicle (PHEV)

Platform:

CD391 (Ford CD4 Platform)

👋 Introduction

Positioning:

The 2017 Ford Fusion Energi was positioned as a premium plug-in hybrid sedan, offering fuel efficiency and electric-only driving capabilities within the mid-size segment.

Competitors:

Competed against vehicles like the Toyota Camry Hybrid, Honda Accord Hybrid, Chevrolet Malibu Hybrid, and other PHEVs in its class.

Unique Selling Points:

Ability to travel significant distances on electric power alone, combined with the range of a gasoline engine; sophisticated SYNC infotainment system; comfortable and well-appointed interior.

📋 Manual Details

General Coverage:

All models and all repairs A-Z

Estimated Page Count:

Varies by specific edition, but generally extensive for dealership-level repair

Type:

Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine And Powertrain:

Internal combustion engine (2.5L Duratec HE), electric motor, battery system (HV battery), power split device, regenerative braking system, charging system.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure, evaporative emission control (EVAP).

Cooling System:

Engine coolant, radiators, cooling fans, coolant pumps, coolant flow for both ICE and hybrid components.

Ignition And Starting:

Ignition coils, spark plugs, starter system (for ICE), high-voltage system safety procedures.

Transmission And Drivetrain:

eCVT (Electronic Continuously Variable Transmission), planetary gearsets, electric drive motor integration, differential, drive axles.

Brakes:

Hydraulic braking system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), regenerative braking integration, brake fluid, pads, rotors, calipers, parking brake.

Suspension And Steering:

Front and rear suspension components (MacPherson struts, multi-link), power steering system (electric), steering rack, tie rods, wheel alignment.

Wheels And Tires:

Tire specifications, wheel torque, tire pressure monitoring system (TPMS).

HVAC:

Air conditioning system, heater, climate control, cabin filters, refrigerant handling.

Electrical And Electronics:

12V battery system, alternator (if applicable to ICE charging), high-voltage cabling, battery management system (BMS), control modules (ECM, TCM, BCM), wiring schematics, multiplex communication (CAN bus).

Safety And Restraint:

Airbag system, seat belts, supplemental restraint system (SRS) diagnostics and repair.

Body And Chassis:

Body panels, doors, hood, trunk, glass, mirrors, interior trim, structural components.

Instrumentation And Controls:

Instrument cluster, gauges, warning lights, switches, cruise control, driver assistance systems.

Audio Visual And Navigation:

Infotainment system (SYNC), audio components, displays, connectivity (Bluetooth, USB).

Lighting:

Headlights, taillights, interior lighting, bulb replacement.

Wipers And Washers:

Wiper system, washer fluid reservoir and pump.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspections, tire rotations.

Diagnostics:

Troubleshooting guides, fault code interpretation (OBD-II and specific hybrid codes), component testing, symptom-based diagnostics.

Repair:

Step-by-step repair procedures for all major systems, component removal and installation, adjustments, calibrations.

Wiring:

Complete electrical wiring diagrams, circuit tracing, connector pinouts.

Specifications:

Torque specifications, fluid capacities and types, component tolerances, diagnostic parameter data.

Hybrid System Specific:

High-voltage battery diagnostics and safety, electric motor service, power split device maintenance, hybrid control module procedures.

Depth:

Factory-level, dealership-grade detail covering routine maintenance to complete system overhauls and advanced diagnostics.

📊 Manual Specifications

Compatibility:

All versions of Windows and Mac

Printability:

Yes, all pages are printable

Binding Type:

Digital (PDF)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Ice Engine:

2.5L Duratec HE I4 Atkinson-cycle gasoline engine

Total System Horsepower:

Approx. 188 hp (combined output of ICE and electric motor)

Ice Horsepower:

141 hp @ 6000 rpm

Ice Torque:

175 lb-ft @ 4500 rpm

Electric Motor Torque:

Approx. 100 lb-ft (specific rating varies by configuration)

Fuel Type:

Unleaded gasoline, FlexFuel capability (E85)

Emission Control:

California emissions standards (PZEV - Partial Zero Emission Vehicle) as standard in many markets.

Battery Type:

Lithium-ion (Li-ion) high-voltage battery pack

Battery Capacity:

Approx. 7.6 kWh (net capacity)

Charging Time Level 1:

Approx. 10-12 hours (from empty to full)

Charging Time Level 2:

Approx. 2.5-3 hours (from empty to full)

🔧 Transmission

Type:

Electronic Continuously Variable Transmission (eCVT)

Optional Transmissions:

N/A (eCVT is standard for all Fusion Energi models)

Hybrid Integration:

Seamless integration of gasoline engine and electric motor for optimal efficiency and performance, including power-split device.

📐 Dimensions

Length:

191.7 inches

Width:

72.9 inches

Height:

58.2 inches

Wheelbase:

107.4 inches

Curb Weight:

Approx. 3940-3980 lbs (varies by trim and options)

Trunk Volume:

Approx. 8.2 cubic feet (reduced due to battery placement)

🛡️ Safety Features

NHTSA Overall Rating:

5-Star Overall Safety Rating (for standard Fusion, applicable for structure)

IIHS Top Safety Pick:

Top Safety Pick (depending on specific tests and year)

Driver Assistance:

Optional: Blind Spot Information System (BLIS), Lane Keeping System, Adaptive Cruise Control, Forward Sensing System with Collision Warning.

Airbags:

Frontal airbags, front side-impact airbags, front and rear side-curtain airbags, driver knee airbag.

💡 Technology Features

System Name:

Ford SYNC 3

Features:

8-inch touchscreen, voice-activated navigation, Apple CarPlay, Android Auto, Bluetooth connectivity, USB ports.

Availability:

Available as optional packages, including features like adaptive cruise control, lane keeping assist, blind-spot monitoring, and parking assistance.

Features:

SYNC Connect (optional for remote start, vehicle status checks via app), Wi-Fi hotspot capability (with subscription).

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (for 2.5L Duratec HE engine, verify with manual).

Tire Rotation:

Every 7,500 miles

Cabin Air Filter:

Every 15,000-20,000 miles or as needed

Brake Fluid:

Inspect at 7,500 miles, replace as needed or every 2-3 years.

Engine Oil Type:

SAE 0W-20, meeting Ford WSS-M2C945-A or equivalent

Engine Oil Capacity:

4.5 quarts (with filter) for 2.5L Duratec HE

Coolant Type:

Ford Premium Gold Coolant (VC-13-G) or equivalent; 50/50 mix with deionized water

Transmission Fluid Type:

Mercon LV Automatic Transmission Fluid (ATF), or equivalent meeting WSS-M2C938-A. eCVT specific.

Brake Fluid Type:

DOT 3 Motor Vehicle Brake Fluid (meeting Ford specification WSS-M6C65-A1)

Common Issues:

Battery degradation (especially in extreme climates), occasional software glitches with the infotainment or hybrid control systems, wear on suspension components due to vehicle weight.

📚 Vehicle History

Ford Hybrid History:

Ford has a long history in hybrid vehicle development, beginning with the first-generation Escape Hybrid and continuing with models like the Fusion Hybrid and Fusion Energi.

Fusion Phev Introduction:

The Fusion Energi was introduced as part of the second-generation Fusion lineup, which debuted for the 2013 model year. The Energi variant specifically targets the PHEV market with its larger battery and plug-in charging capability.

Manufacturing Location:

Flat Rock Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Epa Fuel Economy:

Excellent EPA estimated fuel economy ratings for both electric-only range (e.g., 100 MPGe combined) and hybrid operation (e.g., 38 MPG combined).

Green Car Awards:

Often recognized by green car publications for its efficiency and environmental credentials.