🏷️ Basic Information

Make:

Ford

Model:

Fusion Energi

Year:

2018

Powertrain Type:

Plug-in Hybrid Electric Vehicle (PHEV)

Chassis Code:

CD391

👋 Introduction

Segment:

Mid-size Sedan, Plug-in Hybrid

Target Audience:

Environmentally conscious consumers, commuters seeking fuel efficiency and electric range, DIY enthusiasts

Key Competitors:

Toyota Camry Hybrid, Honda Accord Hybrid, Chevrolet Malibu Hybrid, Hyundai Sonata Hybrid

Unique Selling Proposition:

Significant all-electric range for a sedan of its class, sophisticated powertrain integration, strong focus on fuel economy

Manual Benefit:

Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and increasing vehicle longevity

📋 Manual Details

All Models Trims Engines Transmissions:

Yes

Estimated Page Count:

Extensive (Detailed procedures imply hundreds of pages)

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Internal Combustion Engine (ICE), Electric Drive Motor, High-Voltage Battery System, Power Split Device, Regenerative Braking System

Chassis:

Suspension (Front & Rear), Steering System, Brakes (Hydraulic & Regenerative), Wheels & Tires

Electrical:

12V Electrical System, High-Voltage Electrical System, Charging System, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, HVAC System Controls

Body:

Body Exterior (Doors, Hood, Trunk, Bumpers), Body Interior (Seats, Trim, Dashboard), Glass & Mirrors, Safety Systems (Airbags, Seatbelts)

Maintenance:

Routine Maintenance (Oil Change, Filter Replacement, Tire Rotation), Hybrid System Checks, Battery Coolant Service

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) Interpretation, System Self-Tests

Repair Replacement:

Engine Component Repair/Replacement, Electric Motor Service, Battery Pack Service (Diagnostics & Potential Module Replacement), Transmission/Power Split Device Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis & Replacement

Bodywork Collision:

Body Panel Repair, Dent Removal, Structural Repair Guidelines, Glass Replacement

Depth:

Comprehensive (from basic maintenance to in-depth diagnostics and component overhaul, including high-voltage system safety procedures)

📊 Manual Specifications

File Format:

PDF

Searchable:

Likely searchable text within PDF

Print Quality:

High Quality (Designed for clear printing of text and diagrams)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Atkinson Cycle, 4-Cylinder Internal Combustion Engine (ICE)

Engine Displacement:

2.0 L (1999 cc)

Engine Power Ice:

141 hp @ 6000 rpm

Engine Torque Ice:

129 lb-ft @ 4000 rpm

Fuel System:

Electronic Fuel Injection (EFI)

Emission Controls:

California Emission Standards (LEV III/ZEV compliant)

Electric Motor Type:

Permanent Magnet Synchronous Motor

Electric Motor Power:

120 hp (88 kW)

Electric Motor Torque:

177 lb-ft

Combined System Output:

188 hp (net)

Battery Type:

Lithium-Ion (Li-ion)

Battery Capacity:

14.0 kWh

Electric Range Ev Mode:

Approx. 41 miles

Charging Time Level 2:

Approx. 2.5 hours (0-100%)

Coolant Type:

Motorcraft® Premium Gold Engine Coolant or equivalent (Orange)

Coolant Capacity Ice:

Approx. 7.1 L (7.5 Quarts)

Coolant Capacity Hybrid System:

Specific capacity for hybrid system (refer to manual for detail)

🔧 Transmission

Type:

Electronically Controlled Continuously Variable Transmission (eCVT) with Power Split Device

Transmission Modes:

EV Now, EV Later, EV Charge, Eco, Normal, Sport

Fluid Type:

Mercon® LV ATF (for Power Split Device)

Fluid Capacity:

Refer to manual for specific capacity and fill procedure.

📐 Dimensions

Length:

Approx. 191.7 inches

Width:

Approx. 72.9 inches

Height:

Approx. 58.2 inches

Wheelbase:

Approx. 107.4 inches

Passenger Volume:

Approx. 99.0 cubic feet

Trunk Volume:

Approx. 11.8 cubic feet (reduced due to battery)

Curb Weight:

Approx. 3,840 lbs

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for standard Fusion, specific ratings for Energi may vary slightly but generally very high)

ABS:

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Esc:

Standard Electronic Stability Control (ESC)

Adas:

Available: Adaptive Cruise Control, Lane-Keeping System, Blind Spot Information System (BLIS), Cross-Traffic Alert, Pre-Collision Assist with Automatic Emergency Braking

Airbags:

Frontal, Side-Impact, Knee Airbags for Driver and Front Passenger, Curtain Airbags

Seatbelts:

3-point Restraints with Pretensioners and Load Limiters

💡 Technology Features

System Name:

SYNC 3

Features:

8-inch touchscreen display, Apple CarPlay, Android Auto, SiriusXM Satellite Radio, Voice Recognition, Bluetooth connectivity

Available Features:

Adaptive Cruise Control, Lane-Keeping System, Blind Spot Information System (BLIS) with Cross-Traffic Alert, Park Assist System

Connectivity Options:

FordPass Connect with Wi-Fi Hotspot capability, USB ports, 12V power outlets

🔧 Maintenance

Engine Oil Change:

Every 7,500 miles or 12 months, whichever comes first (with synthetic oil). Consult manual for severe driving conditions.

Tire Rotation:

Every 7,500 miles

Engine Air Filter:

Inspect every 15,000 miles, replace as needed.

Cabin Air Filter:

Replace every 15,000 - 30,000 miles, depending on driving environment.

Brake Fluid:

Inspect every 30,000 miles, replace as needed based on condition. (High-voltage systems have specific brake fluid checks).

High Voltage Battery Coolant:

Check level periodically, replace per manual's schedule (typically longer intervals, e.g., 100,000 miles or more).

Engine Oil Spec:

SAE 0W-20, API SN-Plus or ILSAC GF-6A compliant synthetic oil

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter

Power Steering Fluid:

Electric Power Steering (EPS) - No fluid service required.

Common Complaints:

Occasional reports of HVAC system issues, battery conditioning performance in extreme temperatures, and some infotainment system glitches. Some owners report reduced EV range in colder climates.

📚 Vehicle History

Brand Focus:

Ford Motor Company has a long history of innovation in vehicle technology and powertrain development, including early forays into hybrid technology.

Fusion Introduction:

The Ford Fusion was first introduced for the 2006 model year, replacing the Ford Taurus in Ford's sedan lineup. The Fusion Energi variant was introduced later as part of the second generation facelift.

Fusion Energi Launch:

The Fusion Energi was launched for the 2013 model year as Ford's first plug-in hybrid sedan, offering a significant all-electric driving range.

Assembly Location:

Flat Rock Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Epa Fuel Economy:

Excellent MPG ratings (e.g., 104 MPGe combined electric/gas, 40 MPG combined gas-only). Specific figures vary slightly by year and EPA testing.

Emissions Certification:

Certified to meet strict emissions standards, often meeting California's Zero Emission Vehicle (ZEV) requirements.