Vehicle Segment:
Mid-size Plug-in Hybrid Electric Vehicle (PHEV) Sedan
Usp:
Offers significant fuel savings and electric-only driving range, combining practicality with advanced powertrain technology.
Key Competitors:
Toyota Prius Plug-in Hybrid, Chevrolet Volt, Chrysler 200 Hybrid (though less directly comparable in PHEV tech)
Manual Benefit:
Enables DIY repairs, saving significant money on labor costs, and provides a deep understanding of vehicle systems.
Vehicle Benefit:
Excellent fuel efficiency, reduced emissions, quiet operation in electric mode, comfortable ride, modern technology.
Coverage Scope:
Complete Workshop Service Repair
Estimated Page Count:
Extensive (Specific count not provided, implies comprehensive coverage)
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital Format (PDF Compatible)
Powertrain:
2.5L I4 Atkinson Cycle Hybrid Electric Powertrain, Electric Drive Motor, Battery Pack, Power Control Module
Chassis:
Front & Rear Suspension, Steering System, Braking System (including Regenerative Braking), Drivetrain
Electrical:
High Voltage Battery System, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting Systems, Infotainment, Instrument Cluster, Driver Assistance Systems
HVAC:
Climate Control System, Air Conditioning, Heating, Ventilation
Body And Trim:
Exterior Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Rotations, Brake Inspections
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), System Checks, Component Testing
Repair:
Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake Component Replacement, Electrical Component Repair, Body Panel Repair
Installation:
Component Installation and Replacement (e.g., sensors, actuators, modules)
Specifications:
Torque Specifications, Fluid Capacities, Electrical Schematics, Component Dimensions
Depth:
Comprehensive (Covers basic to advanced repair and diagnostics)
Compatible Software:
Adobe Reader (or compatible PDF viewer)
Printability:
High Quality, Printable (Individual pages, chapters, or entire manual)
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Engine Type:
2.5L DOHC Atkinson Cycle Inline-4 Hybrid Electric Powertrain
Combined Horsepower:
Approximately 195 hp (System Total)
Electric Motor Torque:
High torque output from electric motor for instant acceleration (Specific rating varies, but typically over 150 lb-ft)
Electric Only Range:
EPA-estimated 19-21 miles (depending on specific sub-model and battery condition)
Fuel Economy:
Combined MPG (Gas+Electric): ~100 MPGe (Electric), ~37 MPG (Gasoline Only)
Fuel Type:
Unleaded Gasoline
Battery Type:
Lithium-ion (Li-ion)
Battery Capacity:
Approximately 7.6 kWh
ECU Type:
Hybrid Control Module (HCM) / Powertrain Control Module (PCM)
NHTSA Overall Rating:
5-Star (Likely, based on standard Fusion ratings for this year, but PHEV specifics should be checked)
Brake System:
4-Wheel Anti-lock Disc Brakes (ABS) with Electronic Brake-force Distribution (EBD) and Regenerative Braking capability
Stability Control:
Electronic Stability Control (ESC) / Traction Control System (TCS)
Driver Assistance Options:
Optional: Blind Spot Information System (BLIS), Rear Cross-Traffic Alert, Lane Keeping System
Airbags:
Frontal airbags (driver and passenger), front-seat side airbags, Safety Canopy® side-curtain airbags
Seatbelts:
Three-point active restraint system, pretensioners and load-limiting retractors
Infotainment System:
SYNC® 3 (or optional SYNC® with MyFord Touch) with touchscreen interface, Bluetooth connectivity, voice commands.
Audio System:
Premium Sony® audio system (optional on higher trims)
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC) with Forward Collision Warning.
Parking Assist:
Optional Enhanced Active Park Assist
Smartphone Integration:
Integration with Apple CarPlay and Android Auto (depending on specific SYNC software version and hardware).
Charging Options:
Supports standard 120V and 240V charging. Manual will detail charging system components and troubleshooting.
Engine Oil Change:
Refer to manual for specific interval based on driving conditions, typically 7,500-10,000 miles or 12 months.
Engine Air Filter:
Replace every 30,000 miles or as needed based on conditions.
Cabin Air Filter:
Replace every 15,000-20,000 miles or annually.
Hybrid Battery Cooling Filter:
Inspect and replace as per manual recommendations (critical for battery longevity).
Engine Oil Type:
SAE 0W-20, API Certified, Synthetic Blend or Full Synthetic (Refer to manual for exact specification and capacity)
Coolant Type:
Motorcraft® Premium Gold Engine Coolant (or equivalent meeting WSS-M97B57-A1)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific type)
Transmission Fluid Type:
Specific Automatic Transmission Fluid (ATF) for hybrid eCVT (Refer to manual for exact specification)
Common Issues Focus:
Potential battery degradation over time, charging system issues, infotainment glitches, HVAC system performance.
Manual Utility For Issues:
The manual provides diagnostic procedures and repair solutions for these common issues, empowering owners to address them.
Ford History:
Ford Motor Company, a global leader in automotive manufacturing with a long history of innovation dating back to 1903.
Fusion History:
The Ford Fusion, introduced in 2005, evolved into a highly successful mid-size sedan. The Energi variant, launched in 2013, marked Ford's significant entry into the plug-in hybrid market.
Manufacturing Location:
Flat Rock, Michigan, USA
Model Year Range For Phev:
2013-2020 (discontinued)
