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2011 Ford KUGA Workshop Service Repair Manual With Wiring Diagram

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2011 Codes Platform Code: C1 (derived) Generation Code: Mk1 (First Generation) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience:...
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标签: 2011 Car Cars Ford KUGA
2011 Ford KUGA Workshop Service Repair Manual With Wiring Diagram
🏷️ Basic Information
Identification
Make:
Ford
Model:
Kuga
Year:
2011
Codes
Platform Code:
C1 (derived)
Generation Code:
Mk1 (First Generation)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families, individuals seeking a versatile and practical vehicle with a higher driving position and optional all-wheel drive.
Competitive Analysis
Key Competitors 2011:
Nissan Qashqai, Volkswagen Tiguan, Mitsubishi ASX, Honda CR-V, Toyota RAV4, Mazda CX-5 (later introduction).
Key Features
Design Philosophy:
Kinetic Design language, sporty and dynamic styling for a crossover.
Platform Sharing:
Shared platform and many components with the Ford Focus Mk2, contributing to familiar driving dynamics.
Powertrain Options:
Available with efficient diesel and powerful petrol engines, typically with front-wheel drive or Ford's intelligent All-Wheel Drive (i-AWD) system.
📋 Manual Details
Coverage Areas
Coverage Countries:
Primarily European market, with potential applicability to global variants based on common platforms.
Page Count
Total Pages:
Not specified, but comprehensive coverage implies several hundred pages across both manuals.
Manual Type
Manual Type:
Workshop Service Repair Manual & Wiring Diagram Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, emissions, engine management, manual transmission, automatic transmission, drivetrain components (differentials, driveshafts, CV joints).
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD, DSC), wheel and tire systems.
Electrical:
Complete vehicle electrical system, including battery, charging system, starting system, lighting (interior/exterior), instrument cluster, body control modules, infotainment, climate control, power accessories, safety systems (airbags, seatbelts), and detailed wiring diagrams.
Body And Frame:
Body construction, exterior panels, interior trim, doors, windows, glass, seats, bumpers, hood, tailgate, structural components.
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, fluid top-offs, spark plug replacement, brake pad/disc replacement, belt inspections/replacement, coolant flushes.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation, component testing procedures, electrical circuit tracing.
Repair Procedures:
Engine assembly/disassembly, transmission overhaul, brake caliper replacement, suspension component replacement, power steering system repair, HVAC system repair, body panel repair/replacement.
Wiring Diagrams:
Detailed schematics for all electrical systems, component locations, connector pinouts, and wire colors.
Technical Depth
Depth Level:
Comprehensive from basic owner maintenance to in-depth mechanical and electrical repair and diagnostics, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Quality Description:
High-resolution PDF designed for clear readability of text, diagrams, and illustrations. Searchable text for quick information retrieval.
Binding Type
Binding Type:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
Digital (PDF) - Not applicable.
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code:
Possibly Duratec Ti-VCT 2.0L (e.g., GDI), or Duratec 2.5L (Duratec ST-derived, 5-cylinder in some markets).
Displacement 2.0L:
1999 cc
Horsepower 2.0L:
Approx. 145 PS (107 kW) / 150 PS (110 kW) depending on tune.
Torque 2.0L:
Approx. 194 Nm (143 lb-ft) / 200 Nm (148 lb-ft) depending on tune.
Primary Engine Diesel
Engine Code:
DW10BTED4 (2.0 TDCi - PSA/Ford joint venture)
Displacement 2.0L Diesel:
1997 cc
Horsepower 2.0L Diesel:
136 PS (100 kW) or 140 PS (103 kW) depending on variant.
Torque 2.0L Diesel:
Approx. 320 Nm (236 lb-ft) to 340 Nm (251 lb-ft) depending on variant.
Performance
Engine Configuration:
Inline 4-cylinder (Petrol/Diesel), Inline 5-cylinder (Petrol - some markets)
Aspiration:
Naturally Aspirated (2.0L Petrol), Turbocharged (2.0L Diesel, 2.5L Petrol)
Fuel System
Petrol Injection:
Multi-point Fuel Injection (MPI) or Direct Injection (GDI) for later models/variants.
Diesel Injection:
Common Rail Direct Injection (CRDi)
🔧 Transmission
Standard
Drive Type Standard:
Front-Wheel Drive (FWD)
Transmission Type Standard:
5-speed or 6-speed Manual Transmission
Optional
Drive Type Optional:
Intelligent All-Wheel Drive (i-AWD)
Transmission Type Optional:
6-speed Automatic Transmission (Powershift DCT available on some engines)
Features
AWD System Description:
Electronically controlled system that distributes torque between front and rear axles based on driving conditions, enhancing traction and stability.
📐 Dimensions
Exterior
Length:
Approx. 4444 mm (174.9 inches)
Width:
Approx. 1842 mm (72.5 inches) (excluding mirrors)
Height:
Approx. 1652 mm (65.0 inches) (with roof rails, varies slightly)
Wheelbase:
Approx. 2690 mm (105.9 inches)
Cargo
Cargo Volume Seats Up:
Approx. 755 liters (26.7 cubic feet)
Cargo Volume Seats Down:
Approx. 1505 liters (53.1 cubic feet)
Weights
Curb Weight Approx FWD:
Approx. 1500-1600 kg (3307-3527 lbs)
Curb Weight Approx AWD:
Approx. 1600-1750 kg (3527-3858 lbs)
🛡️ Safety Features
Ratings
Euroncap Rating:
5 Stars (for models tested in its debut year, likely similar for 2011)
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA).
Stability Control:
Electronic Stability Programme (ESP) / Dynamic Stability Control (DSC) with Traction Control System (TCS).
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (depending on trim level).
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters for front seats, ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Ford's 'CD 6000' or higher systems, often with CD player, radio, AUX input. Optional DAB radio, USB connectivity, and Bluetooth hands-free/audio streaming on higher trims or as options.
Navigation:
Optional integrated navigation system, typically with a small screen in the dashboard.
Driver Assistance
Cruise Control:
Available as standard or optional on higher trim levels.
Parking Sensors:
Front and rear parking sensors were common options.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on many models, often integrated with voice control.
🔧 Maintenance
Service Intervals Petrol 2.0L Duratec
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first. Check manual for specific oil type.
Air Filter Replacement:
Every 2 years or 25,000 miles (40,000 km), inspect more frequently.
Spark Plug Replacement:
At 4 years or 60,000 miles (100,000 km) for standard plugs, or longer for iridium-type plugs if specified.
Service Intervals Diesel 2.0 Tdci
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first. Requires specific low-ash oil.
Fuel Filter Replacement:
At 4 years or 60,000 miles (100,000 km) or as recommended.
Timing Belt Replacement:
Refer to manual for specific interval, typically around 100,000 miles (160,000 km) or 8 years for the 2.0 TDCi (DW10BTED4).
Fluid Specifications
Engine Oil Petrol:
Refer to manual for specific viscosity grade, e.g., WSS-M2C913-B/C (common Ford spec for many engines).
Engine Oil Diesel:
WSS-M2C917-A or WSS-M2C934-A (low ash/SAPS for diesel particulate filter systems).
Coolant:
Ford Super Plus Premium Antifreeze/Coolant (Yellow/Orange specification).
Brake Fluid:
DOT 4 (or DOT 4 LV for systems requiring lower viscosity).
Transmission Fluid Manual:
API GL-4 rated 75W/80 or 75W-90 gear oil.
Transmission Fluid Automatic:
Refer to manual, likely MERCON V or similar for traditional automatics, or specific DCT fluid for Powershift.
Known Issues
Diesel Dpf Clogging:
Diesel Particulate Filter (DPF) can become clogged with soot if the vehicle is primarily used for short trips, requiring forced regeneration or cleaning.
Powershift Transmission Issues:
Early Powershift dual-clutch transmissions (DCT) could experience hesitation, juddering, or clutch pack wear. Software updates and proper maintenance are crucial.
Suspension Noise:
Some owners report occasional suspension noise from worn bushings or links, particularly in the rear.
📚 Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history in SUVs, with models like the Bronco, Explorer, and Maverick preceding the Kuga's introduction. The Kuga was Ford's entry into the growing compact crossover segment in Europe.
Model Evolution
Kuga Introduction:
The Kuga was first introduced in 2008 as a competitor to models like the Nissan Qashqai. The 2011 model represents an updated version of the first generation (Mk1).
Facelift Information:
The first generation Kuga received a facelift in late 2011/early 2012, so the 2011 model year typically refers to the pre-facelift version, though some markets might have received early facelifted models.
Production
Manufacturing Location:
Primarily manufactured at the Ford-Saarlouis plant in Germany.
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