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Ford Maverick Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: Ford Model: Maverick Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Generation Generation: First Generation (UN105) Codes Platform: UN105 (shared with Mazda Tribute...
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Ford Maverick Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Ford
Model:
Maverick
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Generation
Generation:
First Generation (UN105)
Codes
Platform:
UN105 (shared with Mazda Tribute and Mercury Mariner)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Budget-conscious consumers, families, individuals seeking versatile utility
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Jeep Liberty (during its generation)
Key Features
Value Proposition:
Affordable pricing, practical interior, capable for light off-road and utility tasks, reliable powertrain options.
Manual Value:
Empowers owners to perform DIY repairs, saving significant costs on maintenance and service.
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
True
Page Count
Estimated Page Count:
Comprehensive (Specific number not provided, but described as 'Complete' and 'A-Z')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnosis, repair, tuning, specifications
Engine Electrical:
Ignition system, starting and charging system, fuel injection system, emissions control
Transmission Drivetrain:
Manual transmission, automatic transmission, transaxle, differentials, drive axles, transfer case (if applicable)
Brakes:
Hydraulic system, disc brakes, drum brakes, parking brake, ABS
Suspension Steering:
Front suspension, rear suspension, steering gear, power steering, wheel alignment
Electrical Components:
Lighting system, instrument cluster, wipers, horn, power accessories
Body Chassis:
Body construction, doors, windows, interior trim, bumpers, frame (if applicable)
Heating Air Conditioning:
HVAC system operation, diagnosis, repair
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, evaporative emission control (EVAP)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations
Troubleshooting Diagnostics:
Systematic diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Component Replacement:
Step-by-step instructions for replacing major and minor components
Rebuilding Overhauling:
Detailed instructions for engine, transmission, and other major component overhauls
Electrical Wiring Diagrams:
Comprehensive wiring schematics for all electrical systems
Technical Depth
Depth:
Extensive, covering everything from basic maintenance to complex diagnostic and repair procedures.
Visual Aids:
Includes step-by-step instructions with pictures/diagrams for clarity.
📊 Manual Specifications
File Format
Compatibility:
All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader)
Print Quality
Print Ability:
Printable pages, chapters, or the entire manual.
Binding Type
Binding:
Not Applicable (Downloadable Digital Format)
Paper Type
Paper Type:
Not Applicable (Downloadable Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L DOHC I4 (Duratec)
Engine Option 1 Horsepower:
Approx. 127-130 hp
Engine Option 1 Torque:
Approx. 130-133 lb-ft
Engine Option 2:
2.3L DOHC I4 (Duratec)
Engine Option 2 Horsepower:
Approx. 142-145 hp
Engine Option 2 Torque:
Approx. 144-148 lb-ft
Engine Option 3:
3.0L SOHC V6 (Vulcan)
Engine Option 3 Horsepower:
Approx. 190-200 hp
Engine Option 3 Torque:
Approx. 200-205 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline (check specific engine requirements in manual)
🔧 Transmission
Standard
Transmission Option 1:
5-Speed Manual Transmission
Optional
Transmission Option 2:
4-Speed Automatic Transmission (4F50N)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available across engine options.
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.1 inches (2619 mm)
Length:
Approx. 173.0 inches (4394 mm)
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 65.8 inches (1671 mm)
Weights
Curb Weight Range:
Approx. 3,200 - 3,600 lbs (1451 - 1633 kg), varies by configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated for all model years or configurations. Refer to specific year's NHTSA data if available.
NHTSA Front Impact Passenger:
Not rated for all model years or configurations. Refer to specific year's NHTSA data if available.
IIHS Frontal Offset:
Fair to Good (depending on year and specific testing)
Active Features
ABS:
Standard on most models, optional on base trims.
Passive Features
Airbags:
Standard front airbags. Optional side-impact airbags available on some trims.
Seatbelts:
Three-point seatbelts for all occupants.
💡 Technology Features
Infotainment
Audio System:
Base models featured AM/FM radio with CD player. Optional upgrades included premium sound systems and in-dash 6-disc CD changers.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Outlets:
12V power outlets for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, or as per specific driving conditions and manual recommendations.
Coolant Flush Interval:
Approximately every 60,000 miles (96,000 km) or 4 years.
Transmission Fluid Change Interval Auto:
Every 60,000 to 100,000 miles (96,000 to 160,000 km), depending on usage and specific fluid type.
Fluid Specifications
Engine Oil Spec:
API SN, SM, SL, SJ or SG rated, SAE 5W-20 or 5W-30 (verify for specific engine).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) for I4 engines, 5.0 quarts (4.7 L) for V6 engines (with filter change).
Automatic Transmission Fluid Type:
MERCON V
Known Issues
Ignition Coils:
Premature failure of ignition coils, especially on the 3.0L V6 engine, leading to misfires.
Wheel Bearings:
Front wheel bearing failures are a common complaint.
Rear Differential Mounts:
Cracked or worn rear differential mounts, causing clunking noises and vibration.
Rust Corrosion:
Potential for rust and corrosion, particularly on the frame rails and rocker panels, depending on climate and care.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Built on Ford's global compact SUV platform, shared with Mazda and Mercury, aiming to capture a growing market segment.
Model Evolution
First Generation Era:
Launched for the 2001 model year, replacing the aging Ford Bronco II and filling a gap below the larger Explorer.
Mid-Cycle Refresh:
Minor updates and feature adjustments across its production run (2001-2007), but no major redesign within this period.
Production
Manufacturing Location:
Hermosillo, Sonora, Mexico (alongside its Mazda Tribute and Mercury Mariner counterparts)
🏆 Awards & Recognition
Recognitions
North American Truck Of The Year:
The Ford Maverick (This Generation) was a finalist for the North American Truck of the Year award in 2001, though it did not win.
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