Models Covered:
Maverick, Mondeo, Puma, Puma Racing, Transit, Tourneo Connect
Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Manual Code Indication:
Not explicitly provided, but implies a comprehensive workshop manual.
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance personnel seeking to perform their own servicing and repairs.
Value Proposition:
Significant cost savings compared to dealership labor rates, empowering users with detailed, reliable information for all covered Ford models within the specified timeframe.
Ease Of Use:
Easy-to-follow step-by-step instructions with pictures, making complex tasks manageable for users with varying skill levels.
Accessibility:
Downloadable and accessible on multiple devices (PC, Mac, tablet, smartphone) for convenient use in the garage or workshop.
Coverage Scope:
Complete service and repair procedures A-Z for all models, engines, trim levels, and transmission types.
Page Count:
Not explicitly stated, but described as 'complete' and covering 'every' procedure, implying a substantial volume.
Manual Type:
Workshop Service Repair Manual
Language:
English (implied by product description and target market)
Format:
Downloadable (PDF implied by Adobe Reader requirement)
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection (EFI/MPI/Diesel), ignition, exhaust, emission control systems.
Transmission Drivetrain:
Manual transmission, automatic transmission, transaxle, clutch, driveshafts, differentials, axles.
Chassis Suspension:
Front suspension, rear suspension, steering system, wheels, tires, braking system (ABS, disc/drum).
Electrical Electronics:
Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, engine control module (ECM/ECU), diagnostic systems.
Body Interior Exterior:
Body construction, exterior panels, doors, windows, interior trim, seats, HVAC (Heating, Ventilation, Air Conditioning).
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, belt adjustments/replacement.
Repair Procedures:
Engine overhaul, transmission rebuilds, brake system repairs, suspension component replacement, electrical system troubleshooting and repair, body panel repair.
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem diagnosis and solutions.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, component data.
Technical Depth:
Comprehensive, covering everything from basic diagnostics and scheduled maintenance to complex component removal, overhaul, and reassembly. Includes detailed step-by-step instructions with illustrations.
Maverick Engine Variants:
Likely includes 2.0L I4 (OHC/DOHC), 2.3L I4, and potentially V6 options depending on market and specific year.
Mondeo Engine Variants:
Typically includes 1.6L Zetec-SE I4, 1.8L Zetec I4, 2.0L Zetec I4, 2.5L Duratec V6, and potentially TDDi/TDCi diesel variants.
Puma Engine Variants:
Primarily 1.4L Zetec-SE I4, 1.6L Zetec-SE I4, and the performance-oriented 1.7L Yamaha DOHC I4 (16v).
Transit Engine Variants:
Wide range including 2.0L DOHC I4 (Pinto/PHE), 2.0L DOHC DI Turbo Diesel (HDi), 2.4L Duratorq TDCi, 2.5L/2.9L V6, and 2.5L Diesel (York).
Tourneo Connect Engine Variants:
Likely 1.8L Duratorq TDCi Diesel and potentially petrol variants like 1.8L Zetec-SE.
Typical Performance Range:
Horsepower ratings would vary significantly from ~80 HP (smaller diesel engines) to ~200 HP (performance V6 or Puma Racing variants).
Fuel Injection Types:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI), Direct Injection (DI) for diesel, Common Rail Direct Injection (CRDI) for TDCi engines.
Standard Transmission Types:
Manual transmissions (e.g., MT75, IB5, RWD manual gearboxes for Transit) are common across many models.
Optional Transmission Types:
Automatic transmissions (e.g., AX4N, 4F27E, CD4E) and semi-automatic/automated manual transmissions (e.g., Durashift EST) offered on various models.
Transmission Fluid Requirements:
Specific ATF (Automatic Transmission Fluid) or manual gear oil specifications, varying by transmission type and manufacturer recommendation (e.g., Mercon V, WSS-M2C200-CD).
Vehicle Segment Variety:
The covered models span multiple segments: Compact SUV (Maverick), Mid-size family car (Mondeo), Compact sports coupe (Puma), Light commercial van (Transit), Compact MPV (Tourneo Connect).
Gvwr Variation:
Gross Vehicle Weight Rating (GVWR) would range significantly from around 1500 kg for a Puma to over 3500 kg for heavier Transit variants.
Crash Test Standards:
Euro NCAP and NHTSA ratings are applicable depending on the model and market. Manual would detail safety systems and how to inspect/maintain them.
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP/VSC - on later models), Traction Control (TC), Brake Assist (BA).
Passive Safety Features:
Front airbags, side airbags, seatbelt pre-tensioners, crumple zones, reinforced safety cage construction.
Infotainment Systems:
Early systems included basic AM/FM radios with cassette players or CD players. Higher trims might have larger displays, multi-speaker audio, and basic trip computers.
Driver Assistance Features:
Features like cruise control, parking sensors (on later models/higher trims), and trip computers are covered.
Connectivity Options:
Limited by era. Primarily wired connections for audio (aux-in on some models) and basic diagnostics via OBD-II port (from 1996 onwards).
Oil Change Intervals:
Typically 10,000-15,000 miles (16,000-24,000 km) or 12 months for petrol engines, and potentially longer for diesel variants, depending on driving conditions. Manual will specify exact intervals per engine.
Timing Belt Replacement:
Intervals vary by engine, often between 60,000-100,000 miles (96,000-160,000 km). Crucial for interference engines to prevent catastrophic damage.
Engine Oil Viscosity:
Common viscosities include 5W-30, 5W-40, 10W-40 depending on engine type and climate. Manual will specify API/ACEA ratings (e.g., API SN, ACEA A3/B4).
Coolant Type:
Typically ethylene glycol-based antifreeze/coolant. Ford specification WSS-M97B44-D or equivalent is common for the period.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Mondeo Issues:
Issues can include suspension component wear (ball joints, bushings), exhaust manifold cracking (certain petrol engines), power steering pump leaks, and electrical gremlins.
Common Puma Issues:
Known issues include front anti-roll bar drop link wear, rear axle mounting bush wear, and potential clutch wear. The 1.7L engine's timing chain should be monitored.
Common Transit Issues:
Duratorq TDCi engines can experience injector issues, turbocharger wear, and EGR valve problems. Body corrosion is also a common concern on older models.
Ford Legacy:
Ford has a long history of producing reliable and popular vehicles, from the Model T to modern global platforms. This manual covers a period of significant transition and technological advancement.
Maverick Generation:
The Ford Maverick (often a rebadged Nissan or Ford-designed model depending on market) was a compact SUV.
Mondeo Evolution:
The Mondeo, a staple of Ford's European lineup, underwent significant redesigns during the 1995-2004 period, evolving through its Mk1, Mk2, and Mk3 generations.
Puma Development:
The Ford Puma was a stylish, front-wheel-drive coupe based on the Fiesta platform, known for its agile handling and sporting credentials.
Transit Lineage:
The Ford Transit is a legendary light commercial vehicle with a continuous production history dating back to the 1960s, representing robustness and versatility.
Tourneo Connect Introduction:
The Tourneo Connect represents Ford's entry into the compact MPV segment, derived from the Transit Connect van.
Manufacturing Locations:
Models covered were produced in various Ford plants across Europe (e.g., UK, Germany, Spain) and potentially North America for certain models/years.
Mondeo Accolades:
The Ford Mondeo has historically received numerous 'Car of the Year' awards and accolades from automotive publications for its driving dynamics and value.
Transit Recognition:
The Ford Transit has consistently been a segment leader in commercial vehicle sales and often recognized for its durability and practicality.
Industry Standard Manuals:
This manual is presented as a comprehensive resource, aligning with the quality and depth expected from official or reputable aftermarket workshop manuals.
