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Ford Mustang 2007-2009 4.0L 4.6L 5.4L Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Years Covered: 2007, 2008, 2009 Codes Platform: S197 👋 Introduction Market Position Target Audience: Ford Mustang Owners (DIY), Professional Technicians, Automotive Enthusiasts...
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Ford Mustang 2007-2009 4.0L 4.6L 5.4L Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang
Years Covered:
2007, 2008, 2009
Codes
Platform:
S197
👋 Introduction
Market Position
Target Audience:
Ford Mustang Owners (DIY), Professional Technicians, Automotive Enthusiasts
Competitive Analysis
Value Proposition:
Provides the same in-depth information as OEM service manuals, offering significant cost savings for repairs and maintenance compared to dealership services.
Key Features
Features:
Extensive coverage of multiple engine options and transmissions, detailed diagrams and illustrations, step-by-step repair procedures, diagnostic information.
Content Format
Readability:
Directly readable from CD or copyable to hard drive, with searchable text capabilities for quick information retrieval.
📋 Manual Details
Coverage Areas
Covered Models:
Ford Mustang V6, GT, Shelby (all variants)
Page Count
Total Pages:
4000+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
Digital Compatibility:
Windows (all versions including 10, 8, 7, Vista, XP, ME, 98, NT, 2000), Mac, Tablet, Phone (32/64 bit)
📖 Manual Coverage
Systems Covered
Engine Systems:
4.0L V6, 4.6L V8, 5.4L V8 (including Fuel Charging, Ignition, Engine Controls, Emission Control, Intake, Exhaust, Supercharger Cooling)
Transmission Systems:
Automatic Transmission, Manual Transmission (TR3650, TR6060, T50D), Clutch, Clutch Control
Drivetrain Systems:
Driveline System, Driveshaft, 7.5 Inch Differential, 8.8 Inch Differential
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Suspension System General, Hydraulic Brakes, Brake Booster, Parking Brake, Front Disc Brakes, Rear Disc Brakes, ABS, Power Steering
Electrical Electronics:
Electrical Component Locations, Fuses, Battery, Charging, Ignition (4.0L, 4.6L, 5.4L), Lighting, Horns, Instrument Cluster, Entertainment, Electronic Compass, Airbags
Body Interior Exterior:
Front End Body, Bumpers, Exterior Trim, Interior Trim, Convertible Top, Windows, Locks, Seats, Mirrors, Instrument Panel and Console, Wiper Washer
Chassis Body:
Body and Frame
Comfort Convenience:
HVAC, Cabin Air Filter, Cruise Control, Acceleration Control
Fuel Evap:
Fuel System General, Fuel Tank and Lines, EVAP
Procedures Included
Diagnostic Procedures:
Pintpoint Test, Detailed Troubleshooting Guides for all systems
Repair Procedures:
Step-by-step repair instructions for all covered components and systems, including disassembly, assembly, and adjustments
Maintenance Procedures:
Routine maintenance, inspections, lubrication, fluid changes, filter replacements
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complex diagnostics and complete component overhauls, mirroring factory workshop procedures.
Illustrations Diagrams:
High Resolution Illustrations, Photos, Diagrams, Wiring Schematics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High Resolution (printable pages)
Binding Type
Binding:
Digital (Downloadable/Copyable to Hard Drive)
Paper Type
Paper Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 4.0L
Engine Type:
4.0L SOHC V6 (Modular)
Displacement Cu In:
245
Estimated Horsepower:
210 hp @ 5300 rpm
Estimated Torque:
240 lb-ft @ 3500 rpm
Primary Engine 4.6L
Engine Type:
4.6L SOHC V8 (3-Valve Modular)
Displacement Cu In:
281
Estimated Horsepower:
300 hp @ 6000 rpm (GT)
Estimated Torque:
320 lb-ft @ 4500 rpm (GT)
Primary Engine 5.4L
Engine Type:
5.4L SOHC V8 (3-Valve Supercharged - Shelby GT500)
Displacement Cu In:
330
Estimated Horsepower:
500 hp @ 6000 rpm (Shelby GT500)
Estimated Torque:
480 lb-ft @ 4500 rpm (Shelby GT500)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard Transmission 4.0L
Type:
5-speed Manual (TR3650)
Optional Transmission 4.0L
Type:
5-speed Automatic
Standard Transmission 4.6L
Type:
5-speed Manual (TR3650)
Optional Transmission 4.6L
Type:
5-speed Automatic
Standard Transmission 5.4L
Type:
6-speed Manual (TR6060 - Shelby GT500)
Features
Clutch System:
Hydraulic Clutch Control
📐 Dimensions
Exterior
Wheelbase In:
107.1
Length In:
188.1 - 190.3 (depending on model)
Width In:
73.9
Height In:
54.2 - 55.4 (depending on model)
Weights
Curb Weight Lbs:
3300 - 3900 (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2007-2009 models)
IIHS Front Offset:
Good (for 2007-2009 models)
Passive Features
Airbags:
Frontal airbags, Side-impact airbags (optional/standard depending on trim)
Seat Belts:
Three-point active-locking retractors for all occupants
Active Features
ABS:
Anti-lock Braking System
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ADVANCETRAC)
💡 Technology Features
Infotainment
Audio Options:
Ford Shaker 500 and Shaker 1000 audio systems, SiriusXM Satellite Radio (optional).
Navigation:
Factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Sync System:
Ford SYNC voice-activated communications and entertainment system available on select models and later in the production run.
🔧 Maintenance
Service Intervals
Oil Change:
5,000 miles or 6 months (synthetic blend recommended), 7,500 miles or 12 months (full synthetic recommended), refer to manual for specific intervals based on driving conditions.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
4.0L V6: 100,000 miles. 4.6L V8: 100,000 miles (iridium plugs).
Fluid Specifications
Engine Oil:
SAE 5W-20 (API Certified, ILSAC GF-4 compliant). Capacity varies by engine (e.g., 4.0L approx. 5 quarts, 4.6L approx. 6 quarts).
Coolant:
Ford Super Plus Premium Engine Coolant (Yellow Color). 50/50 mixture with distilled water. Capacity varies by engine.
Transmission Fluid Auto:
MERCON V Automatic Transmission Fluid. Capacity varies by transmission.
Transmission Fluid Manual Tr3650:
Mercon LV ATF or equivalent.
Transmission Fluid Manual Tr6060:
WSS-M2C200-D3 or equivalent.
Brake Fluid:
DOT 3 Motor Vehicle Brake Fluid.
Differential Fluid 8.8In:
SAE 75W-90 Synthetic Rear Axle Lubricant (with Friction Modifier additive if limited-slip differential).
Known Issues
Common Problems:
Spark plug blow-out (4.6L 3-valve, especially early models), clutch pedal issues, occasional HVAC blower motor failures, early warning sensor issues.
📚 Vehicle History
Brand Heritage
Heritage:
The Ford Mustang is an iconic American pony car, first introduced in 1964, known for its sporty design and performance.
Model Evolution
Generation:
Fifth Generation (S197), introduced for the 2005 model year. This manual covers the refreshed S197 platform for 2007-2009.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2007-2009 models are numerous and vary by trim and year, the S197 Mustang generation generally received positive reviews for its styling, performance, and handling, often cited in 'best sports car' or 'best muscle car' lists.
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