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Ford Mustang GT S197 2005-2009 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Mustang GT Generation: S197 Model Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: S197 👋 Introduction Market Position Target Audience: Professional...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang GT
Generation:
S197
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
S197
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, and restoration enthusiasts.
Competitive Analysis
Value Proposition:
Provides the same information as professional technician manuals, at a fraction of the cost and with instant accessibility.
Key Features
Navigation:
Numbered table of contents for fast information retrieval.
Instructional Style:
Numbered instructions for step-by-step guidance.
Information Highlighting:
Bold figure numbers for easy matching with illustrations, notes, cautions, and warnings.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Page Count
Estimated Page Count:
Thousands (typical for full service manuals)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
Windows & Mac (All Versions)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, diagnosis, repair, and rebuilding procedures for all GT models.
Fuel And Emissions:
Fuel delivery system, fuel injection, evaporative emission control, catalytic converter system, OBD-II diagnostics.
Cooling System:
Radiator, coolant pump, thermostat, hoses, fan operation, and diagnosis of overheating issues.
Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages, oil pressure diagnosis.
Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, ignition timing.
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, transmission fluid checks and changes.
Transmission Automatic:
Automatic transmission internal components, hydraulic control, torque converter, transmission fluid, electronic control module (TCM) diagnostics.
Drivetrain:
Driveshaft, rear axle assembly, differential, axle shafts, wheel bearings.
Suspension Front:
MacPherson struts, control arms, ball joints, springs, shock absorbers, steering knuckle.
Suspension Rear:
Solid rear axle, four-link suspension, shock absorbers, springs, Panhard rod.
Brakes Front:
Brake calipers, rotors, brake pads, hydraulic lines, ABS system components.
Brakes Rear:
Brake calipers, rotors, brake pads, parking brake mechanism, ABS system components.
Steering:
Power steering pump, steering rack, steering column, tie rods, steering wheel alignment.
Wheels And Tires:
Wheel specifications, tire pressure monitoring system (TPMS), tire replacement, wheel balancing.
Body And Chassis:
Body panel repair, corrosion protection, frame straightening, unibody construction.
Interior:
Seat removal and installation, dashboard components, door panels, trim pieces, headliner.
HVAC System:
Air conditioning compressor, refrigerant system, heater core, blower motor, climate control unit.
Electrical System General:
Battery, alternator, starter motor, wiring harnesses, fuses, relays.
Lighting System:
Headlights, taillights, interior lighting, fog lights, bulb replacement.
Instrument Panel:
Gauges, warning lights, instrument cluster diagnosis and repair.
Audio Visual System:
Radio, speakers, amplifier, head unit replacement and repair.
Security System:
Anti-theft alarm, keyless entry, immobilizer system.
Powertrain Control Module PCM:
PCM diagnosis, reprogramming, and component testing.
Anti Lock Braking System ABS:
ABS module, wheel speed sensors, hydraulic control unit diagnosis.
Traction Control System TCS:
TCS diagnosis and integration with ABS.
Electronic Stability Control Esc:
ESC system components, yaw rate sensor, steering angle sensor.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon issues, fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Rebuilding Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Refurbishing Procedures:
Guidance on restoring worn or damaged components to like-new condition.
Restoration Procedures:
Comprehensive guidance for bringing a classic vehicle back to its original glory.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Troubleshooting Guides:
Combined with electrical service procedures for ease of use, specifically for electrical system issues.
Technical Depth
Depth Of Coverage:
Professional technician level, with adequate data for DIY mechanics.
Detail Level:
Very detailed sub-steps, notes, cautions, and warnings.
Illustrations
Illustration Type:
Detailed illustrations, drawings, and photos.
Illustration Enhancement:
Enlarged inset views for detailed part examination.
📊 Manual Specifications
File Format
Print Quality:
Full Printable
Portability:
Save to hard-drive, burn to CD-ROM.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.6L 3V Modular V8 (Coyote 5.0L introduced in 2011, so not applicable here)
Performance
Horsepower 2005-2006:
300 hp @ 5800 rpm
Torque 2005-2006:
320 lb-ft @ 4500 rpm
Horsepower 2007-2008:
300 hp @ 5800 rpm
Torque 2007-2008:
320 lb-ft @ 4500 rpm
Horsepower 2009:
315 hp @ 6000 rpm (slight increase due to intake/exhaust tuning)
Torque 2009:
325 lb-ft @ 4500 rpm (slight increase due to intake/exhaust tuning)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended for optimal performance)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (BorgWarner T-5 or Tremec TR-3650 depending on year/package)
Optional
Optional Transmission:
5-Speed Automatic (4R75E)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (Manual)
📐 Dimensions
Exterior
Length:
189.3 inches (4808 mm)
Width:
73.7 inches (1872 mm)
Height:
54.1 inches (1374 mm)
Wheelbase:
107.1 inches (2720 mm)
Weights
Curb Weight Manual:
Approx. 3,600-3,700 lbs (1633-1678 kg)
Curb Weight Automatic:
Approx. 3,650-3,750 lbs (1656-1701 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2005-2009 models generally performed well)
NHTSA Front Impact Passenger:
5-Star (2005-2009 models generally performed well)
IIHS Front Offset Crash Rating:
Good (2005-2009 models)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (Traction Control System)
Electronic Stability Control:
Optional (AdvanceTrac/ESP, standard on some later models/trims)
Passive Features
Airbags Front:
Standard dual front airbags
Airbags Side:
Optional front side-impact airbags, Optional side-curtain airbags (availability varied by year and trim)
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a basic AM/FM/CD player. Optional Shaker 500 and Shaker 1000 audio systems offered enhanced sound quality and subwoofer integration.
Driver Assistance
Driver Assistance Features:
Limited compared to modern vehicles. ABS and Traction Control were the primary electronic aids. Some models offered optional HID headlights.
Connectivity
Connectivity Options:
Early models typically lacked modern connectivity like Bluetooth audio streaming or USB ports, though some later units may have had auxiliary inputs.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Replace every 15,000-20,000 miles or annually.
Spark Plugs:
Typically every 100,000 miles (use of specific OEM plugs recommended).
Transmission Fluid Automatic:
Drain and fill every 30,000-50,000 miles, depending on driving conditions.
Transmission Fluid Manual:
Check for leaks, replace if contaminated (refer to manual for specific interval).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (Synthetic Blend or Full Synthetic recommended)
Engine Oil Capacity:
6 quarts (5.7 liters) with filter change
Coolant Type:
Ford Premium Engine Coolant (Gold Color) - typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mercon V ATF or specified power steering fluid
Differential Fluid Type:
SAE 75W-90 Synthetic Gear Lubricant (with friction modifier if it's a limited-slip differential)
Known Issues
Common Issues Engine:
Cam phaser issues (noise on startup), ignition coil failures, intake manifold runner control (IMRC) problems.
Common Issues Transmission:
Clutch wear (manual), occasional rough shifting in automatic transmissions.
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, and strut mounts are common on higher mileage vehicles.
Common Issues Electrical:
Window regulator failures, gauge cluster issues, and various sensor failures (e.g., ABS sensors).
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford has a long history of producing iconic performance vehicles, with the Mustang being a cornerstone of its muscle car lineage since 1964.
Model Evolution
S197 Generation:
The S197 generation, introduced for the 2005 model year, marked a significant departure with a retro-inspired design harkening back to the classic Mustangs of the 1960s and early 1970s.
Gt Positioning:
The GT model served as the performance flagship of the Mustang lineup during this period, featuring the potent 4.6L 3-valve V8 engine.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Design Awards:
The S197 generation was widely praised for its retro-modern styling and received positive reviews for its chassis dynamics and performance for the price.
Performance Reviews:
The Mustang GT was consistently rated as a strong performer in its class, offering a blend of V8 power and engaging driving dynamics.