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Ford Mustang GT S197 2005-2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang GT Generation: S197 Production Years: 2005-2009 Codes Chassis Code: S197 👋 Introduction Market Position Target Audience: Professional Automotive Technicians and Advanced DIY...
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Ford Mustang GT S197 2005-2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang GT
Generation:
S197
Production Years:
2005-2009
Codes
Chassis Code:
S197
👋 Introduction
Market Position
Target Audience:
Professional Automotive Technicians and Advanced DIY Enthusiasts.
Competitive Analysis
Comparison To Factory Manuals:
Designed to be comparable in scope and detail to original Ford Factory Service Manuals (FSMs), covering areas typically found in both FSMs and Owner's Manuals.
Key Features
Delivery Method:
Instant Download
Content Type:
Step-by-step repair procedures, critical specifications, illustrations/pictures.
User Benefit:
Empowers owners to make informed decisions about maintenance and repairs, mirroring the knowledge of factory-trained technicians.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Trim Levels Covered:
GT
Page Count
Estimated Page Count:
Extensive (typical factory service manuals exceed 2000 pages)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive diagnostics, repair, overhaul, and specifications for the 4.6L 3V SOHC V8 engine.
Transmission:
Service procedures for both the Getrag MT82 6-speed manual and the 5R55S 5-speed automatic transmissions, including clutch, torque converter, gear train, and electronic controls.
Drivetrain:
Rear-wheel drive system, including driveshaft, differential, axles, and hub assemblies.
Suspension:
Front MacPherson strut independent suspension and solid rear axle with four-link and Panhard rod setup. Includes ball joints, control arms, coil springs, shock absorbers, sway bars.
Steering:
Hydraulic power steering system, steering rack, column, and linkages.
Brakes:
Front and rear disc brakes (including optional Brembo upgrades for GT), ABS, EBD, brake calipers, rotors, pads, lines, and master cylinder.
Electrical System:
Complete wiring diagrams, component locations, charging system (alternator, battery), starting system (starter), lighting, ignition system, and fuse/relay information.
HVAC:
Heating, ventilation, and air conditioning system components, operation, and service.
Body And Chassis:
Body panel removal and installation, frame structure, doors, hood, trunk, interior trim, bumpers, and exterior components.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and fuel lines.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, and tailpipes.
Procedures Included
Maintenance:
Oil changes, fluid checks and replacements, filter replacements, spark plug service, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all major systems, including DTC (Diagnostic Trouble Code) explanations.
Repair:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and replacement.
Diagnostics:
Procedures for using diagnostic tools, interpreting sensor data, and identifying fault causes.
Disassembly And Assembly:
Comprehensive guides for taking apart and putting back together various vehicle components and sub-assemblies.
Cleaning And Reinstalling:
Specific instructions for cleaning components during service and proper reinstallation techniques.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians, with enough clarity for experienced DIY mechanics. Covers everything from basic fluid changes to major engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes
Zoom Capability:
Yes
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper Quality Equivalent:
High-quality digital reproduction, equivalent to professional workshop manuals.
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Operating System Compatibility:
All versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.6L V8 (3-Valve SOHC)
Engine Displacement:
4601 cc (281 cubic inches)
Performance
Horsepower Est:
300 hp @ 5800 rpm (approx.)
Torque Est:
320 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended for optimal performance)
Cooling System
Coolant Type:
Ford Premium Gold Antifreeze/Coolant or equivalent (typically OAT - Organic Acid Technology)
Lubrication
Engine Oil Type Est:
SAE 5W-20 API SN certified (check manual for specific Ford specification like WSS-M2C153-H)
Oil Capacity Est:
6.0 US quarts (5.7 liters) with filter change
Ignition System
Spark Plugs:
Specific long-life iridium spark plugs required (e.g., Motorcraft AGSF32FM or equivalent)
🔧 Transmission
Standard
Transmission Type:
Getrag MT82 6-Speed Manual Transmission
Optional
Transmission Type:
Ford 5R55S 5-Speed Automatic Transmission
Features
Automatic Transmission Fluid:
Mercon V (Motorcraft XT-5QM or equivalent)
Manual Transmission Fluid:
Specific synthetic manual transmission fluid (e.g., Motorcraft XYZ-75W80-QL or equivalent, check for GL-4 rating)
📐 Dimensions
Exterior
Wheelbase:
107.1 inches (2720 mm)
Length:
189.3 inches (4808 mm)
Width:
73.9 inches (1877 mm)
Height:
55.0 inches (1397 mm)
Weights
Curb Weight Est:
3600-3700 lbs (1633-1678 kg) depending on transmission and options
Gross Vehicle Weight Rating Est:
4600 lbs (2087 kg)
Towing Capacity:
Not rated for towing
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5 Stars (driver and passenger, for early models; verify specific year)
IIHS Crash Test Results:
Good (Frontal Offset, Side Impact, Roof Strength; verify specific year)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Electronic Traction Control (TCS)
Electronic Stability Control:
Available Electronic Stability Control (AdvanceTrac)
Passive Features
Airbags:
Front dual-stage airbags for driver and front passenger, side-impact airbags available on some trims.
Seatbelts:
3-point active belts with pretensioners and load limiters in front seats.
💡 Technology Features
Infotainment
Shaker Audio System:
Optional Shaker 500 (8 speakers) and Shaker 1000 (10 speakers) premium audio systems with subwoofers.
Ford Shaker 500 Specs:
500-watt amplifier, 6-disc in-dash CD changer (early models), AM/FM stereo.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Optional Bluetooth:
Ford's SYNC system with Bluetooth connectivity became available during this generation, though not standard on all 2005-2009 GT models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions; consult manual for severe conditions).
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
At 100,000 miles (due to long-life iridium plugs).
Transmission Fluid Change Automatic:
Every 100,000 miles (under normal conditions; check manual for towing or severe use).
Transmission Fluid Change Manual:
Every 150,000 miles or as needed.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check specific manual for exact Ford specification, e.g., WSS-M6C62-A)
Power Steering Fluid:
Mercon ATF (Motorcraft XT-2-QDX or equivalent)
Known Issues
Transmission Grinding Mt82:
Some owners reported notchy shifting and occasional grinding issues with the MT82 transmission, often addressed by fluid changes or internal adjustments.
Clutch Pedal Feel:
Intermittent complaints about clutch pedal feel or hydraulic system issues.
Suspension Clunks:
Front-end suspension components (bushings, ball joints) can wear over time, leading to clunks or looseness.
📚 Vehicle History
Brand Heritage
Brand:
Ford Mustang is an iconic American 'pony car' with a lineage dating back to 1964.
Model Evolution
S197 Generation Design:
The S197 generation marked a significant return to retro styling, drawing inspiration from the original 1960s Mustangs, moving away from the Fox-body era.
S197 Facelifts:
Received a significant facelift for the 2010 model year, marking the end of the S197 generation.
Production
Manufacturing Plant:
Flat Rock Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
While the Mustang GT S197 itself wasn't named Car of the Year, the Mustang platform as a whole consistently received accolades for its performance and design.
Performance Car Awards:
Frequently cited by automotive publications for its muscle car performance and handling improvements over previous generations.
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