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Ford Mustang Shelby GT500 2007-2009 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Shelby GT500 Generation: S197 (Second Generation) Model Years Covered: 2007, 2008, 2009 Codes Chassis Code: S197 👋 Introduction Market Position Positioning: Performance...
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Ford Mustang Shelby GT500 2007-2009 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang Shelby GT500
Generation:
S197 (Second Generation)
Model Years Covered:
2007, 2008, 2009
Codes
Chassis Code:
S197
👋 Introduction
Market Position
Positioning:
Performance halo model for the Mustang line, targeting enthusiasts and collectors seeking high-performance American muscle.
Competitive Analysis
Competitors:
Chevrolet Camaro SS, Dodge Challenger SRT8, Chevrolet Corvette.
Key Features
Shelby Enhancements:
Supercharged V8 engine, performance-tuned suspension, unique bodywork, enhanced braking system.
Manual Value Proposition:
Provides professional-level repair and maintenance information, empowering owners to maintain or restore their high-performance vehicle accurately.
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs, servicing, and troubleshooting procedures for Ford Mustang Shelby GT500 (2007-2009)
Mechanical Systems:
Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, Fuel System, Exhaust System
Electrical Systems:
Ignition, Charging, Starting, Lighting, Instrumentation, HVAC Controls, Powertrain Control Module (PCM), Body Control Module (BCM), Audio Systems, Security Systems
Body And Chassis:
Body Panels, Interior Trim, Seats, Glass, Frame, Bumpers, Convertible Top (if applicable)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified but implied to be substantial)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling system, timing, valve train, piston and connecting rod assemblies, crankshaft and main bearings, cylinder heads, block.
Engine Performance:
Fuel injection, ignition system, emissions control, engine diagnostics, performance tuning principles.
Transmission:
Manual and automatic transmission overhaul, clutch system, driveshaft, differentials, axle shafts.
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system, alignment specifications.
Brakes:
Brake system diagnosis, brake pads, rotors, calipers, brake lines, parking brake, ABS system.
Electrical Diagnosis:
Wiring diagrams, component testing, diagnostic trouble codes (DTCs), fuse and relay information, starter and alternator testing.
Climate Control:
HVAC system operation, refrigerant service, diagnosis and repair of heating and air conditioning components.
Body And Interior:
Body panel removal and installation, door mechanisms, convertible top system, interior trim components, seat adjustment and removal.
Procedures Included
Maintenance:
Routine maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all vehicle systems, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostics:
Detailed diagnostic procedures, including use of diagnostic tools and interpretation of sensor data.
Specifications:
Torque specifications for fasteners, fluid capacities, clearances, diagnostic values, and alignment settings.
Technical Depth
Depth:
Comprehensive - covers everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, and advanced electrical system diagnostics.
Detail Level:
Highly detailed, featuring step-by-step instructions and exploded diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (common for professional PDF manuals)
Print Quality
Printability:
Yes, single pages or entire manual printable.
Image Quality:
Detailed photos and diagrams
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Licensing
Usage License:
Lifetime use on unlimited devices, no expiry dates, no renewal fees.
Compatibility
Operating Systems:
Windows and MAC computers
⚙️ Engine Specifications
Primary Engine
Engine Code:
T32 (4.6L V8 Supercharged)
Engine Type:
DOHC 32-valve V8 Supercharged
Displacement:
4.6 Liters (281 cubic inches)
Performance
Horsepower:
500 hp @ 6000 rpm (approx.)
Torque:
480 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Supercharger
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Tremec TR-6060 6-Speed Manual
Optional
Transmission Type:
N/A (GT500 was exclusively manual for these years)
Features
Clutch:
High-performance twin-plate clutch
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
73.7 inches (1872 mm)
Height:
54.5 inches (1384 mm)
Wheelbase:
107.1 inches (2720 mm)
Weights
Curb Weight:
Approx. 3,920 lbs (1778 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific ratings for GT500 not readily available, but base Mustang typically achieved 4-5 stars for frontal/side impacts.
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac with Electronic Stability Control)
ABS:
Standard (Anti-lock Braking System)
Passive Features
Airbags:
Front driver and passenger airbags, side-impact airbags.
💡 Technology Features
Infotainment
Audio System:
Shaker 500 or Shaker 1000 audio system options, CD player, AM/FM radio.
Navigation:
Optional DVD-based navigation system available on some models.
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring:
Standard (TPMS)
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific use cases).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Replace every 15,000-20,000 miles or annually.
Coolant Flush:
Every 30,000-50,000 miles or 3-5 years (specific type of coolant dependent).
Transmission Fluid:
Inspect every 30,000 miles, replace as needed (manual and differential).
Fluid Specifications
Engine Oil:
SAE 5W-50 Synthetic (Consult manual for specific Ford WSS-M2C standards for the supercharged engine).
Coolant:
Ford Premium Engine Coolant (VC-7A or equivalent Green or Yellow type based on specific formulation)
Brake Fluid:
DOT 3 or DOT 4 Synthetic Brake Fluid.
Transmission Fluid:
Mercon V (Automatic) or Manual Transmission Fluid as specified by Tremec (likely GL-4 or GL-5).
Known Issues
Clutch Wear:
High-performance clutch can wear faster under aggressive driving conditions.
Supercharger Belt:
Serpentine belt can deteriorate; regular inspection is crucial.
Rear Axle:
Potential for differential gear noise or wear if not properly maintained or if subjected to extreme abuse.
Suspension Bushings:
Polyurethane bushings can sometimes squeak if not lubricated properly.
📚 Vehicle History
Brand Heritage
Ford Mustang:
Iconic American pony car with a legacy dating back to 1964.
Model Evolution
Gt500 Legacy:
Revival of the Shelby GT500 nameplate, paying homage to Carroll Shelby's original creations, known for extreme performance.
Production
Manufacturing Plant:
AutoAlliance International (formerly Mazda) in Flat Rock, Michigan, USA
Special Editions:
Specific GT500 models within these years included variations in styling and minor performance tweaks.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Generally well-received by automotive press for its blend of classic styling and modern supercharged performance, though often critiqued for ride quality and interior refinements compared to some competitors.
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