Ford Mustang Shelby GT500 Complete Workshop Service Repair Manual 2007 2008 2009

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🏷️ Basic Information Identification Make: Ford Model: Mustang Shelby GT500 Generation: Fifth Generation (S197) Codes Platform: S197 👋 Introduction Market Position Vehicle Segment: High-performance Muscle Car / Pony Car Gt500...

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类型: Car

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标签: 2007 2008 2009 Car Cars Ford Mustang Mustang Shelby GT500

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Description

🏷️ Basic Information

Identification

Make:

Model:

Mustang Shelby GT500

Generation:

Fifth Generation (S197)

Codes

Platform:

👋 Introduction

Market Position

Vehicle Segment:

High-performance Muscle Car / Pony Car

Gt500 Positioning:

Top-tier, track-focused variant of the Mustang, developed with Shelby American heritage.

Competitive Analysis

Primary Competitors:

Chevrolet Camaro SS, Dodge Challenger SRT8

Key Features

Engine Highlight:

Supercharged 5.4L V8, a significant upgrade for enhanced power and torque.

Performance Focus:

Emphasis on track performance, handling, and braking, distinguishing it from standard Mustangs.

Manual Value Proposition

Diy Advantage:

Empowers owners to perform their own maintenance and repairs, saving significant costs.

Technical Accuracy:

Provides manufacturer-specific procedures and specifications for correct and safe repairs.

📋 Manual Details

Coverage Areas

Model Years Covered:

2007, 2008, 2009

Trim Levels Covered:

Shelby GT500 (All)

Engine Variants Covered:

5.4L Supercharged V8

Transmission Types Covered:

6-Speed Manual

Page Count

Estimated Page Count:

Approx. 2000-3000 pages (Typical for complete workshop manuals)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Complete overhaul, timing, cooling, lubrication, intake, exhaust)

Engine Performance:

Yes (Supercharger system, fuel injection, ignition, engine control module - ECM)

Transmission Drivetrain:

Yes (Manual transmission, clutch, driveshafts, rear axle, differential)

Suspension Steering:

Yes (Front and rear suspension, steering gear, power steering)

Brakes:

Yes (Front and rear brakes, ABS, traction control, parking brake)

Electrical System:

Yes (Battery, charging system, starting system, lighting, ignition, fuses, relays)

Climate Control:

Yes (HVAC system, A/C, heating, ventilation)

Body Chassis:

Yes (Body panels, doors, windows, interior trim, chassis components)

Diagnostics Troubleshooting:

Yes (Diagnostic trouble codes - DTCs, symptom-based troubleshooting)

Emissions Control:

Yes (Emissions systems, catalytic converter, evaporative emission control)

Procedures Included

Scheduled Maintenance:

Yes (Oil changes, filter replacements, fluid checks, belt inspections)

Routine Repairs:

Yes (Brake pad replacement, fluid flushes, spark plug changes)

Component Removal Installation:

Yes (Engine, transmission, suspension, brakes, starter, alternator)

Major Overhauls:

Yes (Engine rebuild, transmission overhaul)

Troubleshooting Diagnostics:

Yes (Step-by-step diagnostic procedures for common and uncommon issues)

Torque Specifications:

Yes (Detailed torque values for all critical fasteners)

Wiring Diagrams:

Yes (Comprehensive electrical schematics)

Special Tools:

Yes (Identification of and procedures for using specialized tools)

Technical Depth

Depth Of Coverage:

Comprehensive (From basic fluid checks to full engine and transmission rebuilds)

Diagnostic Capability:

Advanced (Includes DTC descriptions, diagnostic flowcharts, and pinpoint tests)

Illustrations Diagrams:

High Quality (Detailed diagrams, exploded views, and step-by-step illustrations)

📊 Manual Specifications

File Format

Digital File Type:

Searchable Text:

Yes (Likely, as it's a professional digital manual)

Print Quality

Print Capability:

Printable (User can print individual pages or chapters)

Binding Type

Binding:

N/A (Digital Delivery)

Paper Type

Paper Quality:

N/A (Digital Delivery)

⚙️ Engine Specifications

Primary Engine

Engine Code:

TR-3650 (for transmission, engine designation is commonly referred to by its displacement and supercharger)

Engine Type:

5.4L (330 cu in) Supercharged Modular V8

Bore X Stroke:

90.2 mm x 105.0 mm (3.55 in x 4.13 in)

Compression Ratio:

8.4:1

Performance

Horsepower:

500 hp @ 6000 rpm

Torque:

480 lb-ft @ 4500 rpm

Redline:

6250 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Ford Racing Supercharger

Fuel Type:

Premium Unleaded (91+ Octane Recommended)

Engine Internals

Block Material:

Cast Iron

Cylinder Heads:

Aluminum

Supercharger Type:

Ford Racing Whipple Twin-Screw Supercharger

Intercooler:

Air-to-Air Front-Mounted Intercooler

🔧 Transmission

Standard

Transmission Type:

Tremec TR-3650 6-Speed Manual

Features

Gear Ratios:

1st: 3.42, 2nd: 2.20, 3rd: 1.52, 4th: 1.21, 5th: 1.00, 6th: 0.79, Rev: 3.23

Clutch Type:

Hydraulic Actuated Single Disc Clutch

Fluid Specifications

Transmission Fluid Type:

Mercon V ATF or equivalent (Check specific manual for exact Ford spec)

Fluid Capacities

Transmission Fluid Capacity:

Approx. 2.5-3.0 quarts (Check specific manual)

📐 Dimensions

Exterior

Length:

189.2 inches (4806 mm)

Width:

73.9 inches (1877 mm) (excluding mirrors)

Height:

54.4 inches (1382 mm)

Wheelbase:

107.1 inches (2720 mm)

Front Track:

61.9 inches (1572 mm)

Rear Track:

61.5 inches (1562 mm)

Weights

Curb Weight:

Approx. 3800-3900 lbs (1724-1769 kg)

Gross Vehicle Weight Rating:

5350 lbs (2427 kg)

Payload Capacity:

Approx. 1500 lbs (680 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for 2007-2009 Mustang)

NHTSA Side Impact:

5-Star (for 2007-2009 Mustang)

IIHS Roof Strength:

Good (for 2007-2009 Mustang)

Active Features

Yes (Anti-lock Braking System)

Traction Control:

Yes (Traction Control System - TCS)

Stability Control:

Yes (Electronic Stability Control - AdvanceTrac)

Passive Features

Airbags:

Frontal airbags, Side-curtain airbags (optional/standard depending on exact build)

Seatbelts:

3-point active restraint system with pretensioners

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for CHildren)

💡 Technology Features

Infotainment

Audio System:

Shaker 500 or Shaker 1000 premium audio systems (optional)

Display:

Central console display for audio, climate, and vehicle settings.

Driver Assistance

ABS Traction Control:

Integrated ABS and TCS systems for enhanced control.

Stability Control:

AdvanceTrac electronic stability control, often with a "sport mode" or ability to disable for spirited driving.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack for connecting external devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe driving may require shorter intervals.

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (more frequently in dusty conditions).

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed.

Spark Plug Replacement:

Refer to manual, typically around 60,000 - 100,000 miles depending on plug type. (Original plugs may have longer intervals).

Transmission Fluid Change:

Refer to manual, typically around 60,000 - 100,000 miles for manual transmission.

Coolant Flush:

Every 100,000 miles or 5 years (Initial fill is Long Life Coolant - 50/50 mix).

Fluid Specifications

Engine Oil Type:

SAE 5W-50 Synthetic (Ford Racing Recommended)

Engine Oil Capacity:

7.5 quarts (7.1 liters) with filter change (5.4L Supercharged V8)

Brake Fluid Type:

DOT 3 (High-performance fluid often recommended for track use)

Power Steering Fluid:

Mercon V ATF or specified Ford fluid

Known Issues

Clutch Wear:

High-torque output can lead to faster clutch wear with aggressive driving.

Supercharger Belt:

Supercharger drive belt can wear; inspection and timely replacement is crucial.

Interior Rattles:

Some owners report minor interior rattles due to stiff suspension and increased NVH.

Brake System:

Brake components (pads, rotors) are high-performance and require regular inspection and potential replacement due to thermal stress.

📚 Vehicle History

Brand Heritage

Ford Performance:

Ford's long-standing legacy in motorsports and performance vehicles.

Shelby Legacy:

Continues the iconic Shelby performance lineage, dating back to the 1960s.

Model Evolution

S197 Platform:

The S197 platform marked a significant return to retro styling for the Mustang.

Gt500 Introduction:

Reintroduced in 2007, the GT500 was a high-profile revival of the Shelby nameplate.

Key Updates 2007-2009:

Minor styling tweaks and suspension refinements over these model years.

Production

Assembly Location:

Flat Rock Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Recognitions

Car And Driver Tenbest:

The Mustang platform frequently appears on '10Best' lists, highlighting its performance value.

Shelby Gt500 Performance Recognition:

Praised by automotive journalists for its potent supercharged V8 and track capabilities for its era.

Ratings

Initial Performance Reviews:

Generally received very high marks for power, acceleration, and distinct styling.