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Ford Scorpio 1992 Full Service Repair Manual
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Basic Information Identification Make: Ford Model: Scorpio Year: 1992 Codes Internal Model Code: DE2 (Mk I Facelift) Chassis Code: GHE/GHIA Introduction Market Position Segment: Large family/executive car, often positioned as...
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| Basic Information | |
| Identification | |
| Make: | Ford |
| Model: | Scorpio |
| Year: | 1992 |
| Codes | |
| Internal Model Code: | DE2 (Mk I Facelift) |
| Chassis Code: | GHE/GHIA |
| Introduction | |
| Market Position | |
| Segment: | Large family/executive car, often positioned as a European competitor to American sedans and wagons. |
| Competitive Analysis | |
| Competitors 1992: | Ford Granada (prior model), Vauxhall Carlton/Opel Senator, Rover SD1 (earlier), Peugeot 605, Citroën XM, Audi 100, BMW 5 Series, Mercedes-Benz E-Class. |
| Key Features | |
| Design Philosophy: | Aerodynamic styling, advanced engineering for its time, focus on comfort and refinement. |
| Target Audience: | Families, business executives, fleet users appreciating a blend of comfort, performance, and European design. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Full Service Repair |
| Page Count | |
| Estimated Page Count: | Variable (typically 1500-2500+ pages for comprehensive factory service manuals) |
| Manual Type | |
| Type: | Full Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed overhaul procedures for all engine variants, including cylinder head, block, pistons, crankshaft, camshafts, timing systems. |
| Engine Management: | Fuel injection systems (Bosch Motronic, EEC-IV variants), ignition systems, emissions control, sensor diagnostics, actuator testing. |
| Transmission Manual: | Repair and overhaul of manual gearboxes, clutch system, shift linkages. |
| Transmission Automatic: | Diagnosis, repair, and overhaul of automatic transmissions (e.g., A4LD variants), including valve body, torque converter, and electronic controls. |
| Drivetrain Suspension: | Front and rear suspension systems (MacPherson struts, independent rear suspension), steering system (power steering diagnosis), wheel bearings, driveshafts, differentials. |
| Brakes: | Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, hydraulic system components, parking brake. |
| Electrical System: | Comprehensive wiring diagrams for all circuits, starter motor, alternator, battery, lighting systems, interior electronics, power accessories. |
| Body Exterior: | Body panel repair, door mechanisms, hinges, latches, glass replacement, seals, bumpers, trim. |
| Body Interior: | Seat mechanisms, dashboard removal and repair, HVAC system (heating, ventilation, and air conditioning) diagnosis and repair, trim panels, sound insulation. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points. |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides. |
| Repair Overhaul: | Step-by-step instructions for component removal, repair, reassembly, and installation for virtually all mechanical and electrical systems. |
| Electrical Diagnostics: | Detailed guidance on using multimeters, oscilloscopes, and scan tools, interpreting wiring diagrams, tracing faults, repairing wiring harnesses. |
| Component Replacement: | Instructions for replacing major components such as engines, transmissions, brake calipers, alternators, starter motors, fuel pumps, etc. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures. |
| Manual Specifications | |
| File Format | |
| Format Details: | PDF (Portable Document Format) |
| Print Quality | |
| Printability: | Full printable, allowing users to print individual pages or the entire manual for physical use. |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Download) |
| Software Requirements | |
| Required Software: | Adobe PDF Reader, WinRAR (for potential archive extraction) |
| Compatibility | |
| Operating Systems: | Compatible with all versions of Windows and Mac OS. |
| Engine Specifications | |
| Primary Engine | |
| Engine Options 1992: | 2.0L (OHC I4), 2.4L (OHC I4), 2.9L (OHV V6), 2.9L V6 Cosworth (4x4 models). |
| Performance | |
| 2.9L V6 Power Hp: | Approximately 145-150 hp (depending on variant). |
| 2.9L V6 Torque Lb Ft: | Approximately 170-175 lb-ft. |
| Fuel System | |
| Injection Type: | Multi-point fuel injection (MPI) for V6 engines, potentially single-point injection (SPI) for 2.0L models. |
| Engine Mechanical | |
| Cylinder Head Design: | OHC for I4, OHV for V6. |
| Ignition System: | Electronic ignition, distributor-based for many models. |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed manual transmission. |
| Optional | |
| Optional Transmission: | 4-speed automatic transmission (e.g., A4LD). |
| Features | |
| Drivetrain Options: | Rear-wheel drive (RWD), optional All-Wheel Drive (AWD) on V6 models (often referred to as '4x4'). |
| Dimensions | |
| Exterior | |
| Body Styles: | 4-door Sedan, 5-door Hatchback/Estate (Wagon). |
| Length Mm: | Approximately 4900-4980 mm (depending on body style and specific trim). |
| Width Mm: | Approximately 1750-1770 mm. |
| Height Mm: | Approximately 1420-1450 mm. |
| Weights | |
| Curb Weight Kg: | Approximately 1350-1550 kg (depending on engine and equipment). |
| Safety Features | |
| Ratings | |
| Crash Test Availability: | Limited publicly available crash test data for the 1992 model year from independent agencies like Euro NCAP or NHTSA. |
| Active Features | |
| ABS: | Optional Anti-lock Braking System (ABS) available on higher trims or as an option. |
| Traction Control: | Traction control (ASR) became available on some later models, but less common on the 1992 Mk I facelift. |
| Passive Features | |
| Airbags: | Driver's airbag became an option or standard on some later models of this generation, potentially available on late 1992 builds. |
| Seatbelts: | Pre-tensioned front seatbelts were a significant safety feature of the Scorpio's introduction. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted radio/cassette players, often with optional CD changer preparation or units. |
| Driver Assistance | |
| Cruise Control: | Optional cruise control system available on higher trim levels. |
| Comfort Features | |
| Climate Control: | Manual or optional automatic climate control systems. |
| Power Accessories: | Power windows (front and rear), power mirrors, central locking were common options or standard on higher trims. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Km: | Typically every 10,000-15,000 km or 12 months, whichever comes first (consult manual for exact specification based on driving conditions). |
| Timing Belt Interval Km: | For V6 engines, timing belt replacement typically recommended every 80,000-100,000 km or 5 years. I4 OHC engines may use a timing chain. |
| Fluid Specifications | |
| Engine Oil API Spec: | API SF/SG or ACEA A2-96 for gasoline engines. Viscosity grades like 5W-30, 5W-40, 10W-40 depending on climate. |
| Coolant Spec: | Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Ford specification ESE-M97B44-A or equivalent. |
| Brake Fluid Spec: | DOT 3 or DOT 4 brake fluid. |
| Automatic Transmission Fluid Type: | Mercon or Mercon V (or equivalent specifications like Dexron II/III for older A4LD) |
| Known Issues | |
| Common Electrical Faults: | Corrosion in wiring connectors, failure of central locking components, issues with interior electronics and dashboard illumination. |
| Common Mechanical Faults: | V6 engine oil leaks (e.g., rocker cover gaskets), wear in suspension bushings, potential gearbox issues (especially automatic) with high mileage. |
| Rust Prone Areas: | Wheel arches, sills, rear spring mounts, door bottoms. |
| Vehicle History | |
| Brand Heritage | |
| Ford Europe History: | Ford of Europe's large car segment heritage includes models like the Ford Cortina, Ford Granada, and Ford Sierra. |
| Model Evolution | |
| Scorpio Introduction: | Launched in 1985 as a replacement for the Granada, aimed at providing a more modern, aerodynamic, and refined large car. |
| Mk1 Facelift 1992: | The 1992 model represents the 'Mk I Facelift' or 'Series 2', featuring updated styling, improved interior, and revised mechanicals. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in Cologne, Germany, and also in Britain. |
| Awards & Recognition | |
| Recognitions | |
| European Car Of The Year Nomination: | The Ford Scorpio was a contender in the European Car of the Year awards in its initial launch year (1986), but did not win. |
| Critical Reception Early: | Initially praised for its styling and advanced features, but faced criticism regarding some build quality aspects and V6 engine refinement compared to rivals. |