Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, lubrication, cooling systems.
Engine Performance:
Fuel injection, ignition, exhaust, emissions control, turbocharging (if applicable).
Transmission:
Manual transmission, automatic transmission, clutch, driveline, differentials, driveshafts, CV joints.
Brakes:
Hydraulic system, ABS, EBD, brake pads, rotors, calipers, lines, parking brake.
Suspension:
Front suspension (MacPherson struts), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, wheel bearings.
Steering:
Power steering system, steering rack, tie rods, steering column, wheel alignment.
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays, body control module (BCM).
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser, climate control unit.
Body And Trim:
Exterior body panels, interior trim, doors, windows, locks, mirrors, bumpers, glass replacement.
Safety Systems:
Airbags, seatbelts, pretensioners, ISOFIX mounting points.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), scan tool usage, component testing.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Overhaul Procedures:
Engine and transmission overhaul procedures, including torque specifications and clearances.
Electrical Troubleshooting:
Detailed wiring diagrams, circuit tracing, component testing, and common electrical fault diagnosis.
Depth:
Full workshop level, suitable for professional technicians and advanced DIY enthusiasts.
Detail Level:
Includes detailed diagrams, torque specifications, clearances, diagnostic flowcharts, and component data.
Oil Change Interval:
Every 12,500 miles or 12 months, whichever comes first (check owner's manual for specific conditions).
Spark Plug Replacement:
Typically at 60,000 miles or 4 years for iridium-tipped plugs (refer to manual for specific engine).
Timing Belt Replacement:
Not applicable for Duratec engines, which use a timing chain.
Engine Oil Type:
Ford recommends WSS-M2C913-B or WSS-M2C913-C compliant 5W-30 synthetic oil.
Coolant Type:
Ford Super Plus Premium Antifreeze/Coolant (blue).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 80W-90.
Transmission Fluid Automatic:
Mercon V (for 4-speed) or suitable Ford specification for 6-speed automatic transmissions.
Common Faults:
Issues can include suspension component wear (bushings, ball joints), occasional electronic glitches (BCM, sensors), and potential for exhaust system corrosion depending on climate.
Duratec Engine Reliability:
Generally robust, but maintenance of oil level and cooling system is crucial to prevent issues.
