Ford Sierra Sapphire 1982-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Sierra Sapphire Model Designation: GBA / GBC / GBG / GB4 Body Style: 4-door Sedan (Sapphire) Production Years Covered By Manual: 1982-1993 Codes...
Approx. 1100-1300 kg (2425-2866 lbs) depending on engine and specification
🛡️ Safety Features
Ratings
Crash Test Data:
Limited availability for early models from modern standards; later models incorporated incremental safety improvements.
Active Features
Braking System Types:
Front disc brakes, rear drum brakes (standard); Four-wheel disc brakes available on performance variants.
Passive Features
Seatbelts:
Standard front seatbelts, optional rear seatbelts
Chassis Construction:
Monocoque construction
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radios (AM/FM, cassette tape) with basic speaker configurations
Driver Assistance
ABS:
Optional on higher trims and later models
Connectivity
External Ports:
N/A (pre-dating modern connectivity standards)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first (refer to manual for specific engine)
Timing Belt Replacement:
Critical for CVH engines, typically 60,000-80,000 km (37,000-50,000 miles) or 4-5 years (refer to manual for specific engine)
Fluid Specifications
Engine Oil Type Example:
API SF/SG or higher, SAE 10W-40 or 15W-40 (refer to manual for precise specification)
Coolant Type:
Ethylene glycol based antifreeze mixture (e.g., Ford specification)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Rust Areas:
Wheel arches, sills, strut towers, rear panel
Engine Cvh Issues:
Head gasket failure, oil leaks, timing belt failure (if not replaced on schedule)
Electrical System Issues:
Corrosion in connectors, alternator issues, starter motor problems
Suspension Wear:
Worn ball joints, tie rod ends, and bushes
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company
Model Evolution
Platform Basis:
Based on the Ford Sierra (Europe), launched in 1982. The Sapphire was a distinct 4-door saloon variant of the Sierra platform.
Facelifts Updates:
Received minor styling updates and powertrain revisions throughout its production life, including the Mk2 Sierra update in 1986.
Production
Manufacturing Locations:
Primarily Genk, Belgium; Saarlouis, Germany; Dagenham, UK
End Of Production For Model:
1993 (replaced by Ford Mondeo)
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
Ford Sierra was a finalist for European Car of the Year in 1983.
Ratings
Industry Reputation:
Known for its distinctive styling, aerodynamic efficiency (for its era), and capable chassis dynamics, especially in performance variants like the XR4i.