2003 Ford TAURUS SABLE Workshop Service Repair Manual

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类型: Car

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标签: 2003 Car Cars Featured Ford Sable Taurus

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Description

This document pertains to the 2003 Ford Taurus Sable, a mid-size sedan known for its comfortable ride and spacious interior, representing the third generation of Ford's highly successful Taurus platform. Engineered for reliability and everyday practicality, the Taurus Sable offered a choice of capable V6 engines, including the 3.0L OHV Vulcan and the more powerful 3.0L DOHC Duratec, paired with a smooth 4-speed automatic transaxle. Its design emphasized aerodynamic styling and a focus on passenger safety, with standard front airbags and available side airbags contributing to its respectable safety ratings for the time. This comprehensive Workshop Service Repair Manual provides in-depth technical information essential for the maintenance, diagnosis, and repair of your 2003 Ford Taurus Sable. It covers all major vehicle systems, including engine mechanicals, fuel and emissions, transmission, brakes, suspension, steering, and the electrical system, offering detailed procedures, diagnostic guidance, and technical specifications. With step-by-step repair instructions, torque values, wiring diagrams, and troubleshooting flowcharts, this manual is an indispensable resource for DIY enthusiasts and professional technicians alike, ensuring proper upkeep and efficient resolution of any issues.

🏷️ Basic Information

Identification

Make:

Model:

Taurus

Model Variant:

Sable

Year:

Codes

Platform Code:

DN101

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, Ford owners seeking detailed repair information.

Competitive Analysis

Manual Type Comparison:

Distinguished from owner's manuals by its comprehensive repair and diagnostic content, typically restricted to dealership access.

Key Features

Documentation Style:

OEM-specific, single-year coverage for maximum accuracy and relevance.

Ease Of Use:

No software installation required, accessible directly as a PDF.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Delivery Method:

Digital Download

Page Count

Estimated Page Count:

Varies (typical workshop manuals are extensive, often 1000+ pages)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, timing systems, lubrication, cooling.

Engine Performance:

Fuel injection, ignition, emissions control, turbocharging (if applicable).

Transmission:

Automatic transmission service, repair, overhaul, and torque converter.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential.

Brakes:

Disc brake systems (front and rear), ABS, hydraulic components, parking brake.

Suspension:

Front and rear suspension components, alignment specifications, shock absorbers/struts.

Steering:

Power steering system, steering rack, tie rods.

Electrical System:

Battery, charging system, starting system, lighting, accessories.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim.

HVAC:

Air conditioning system service, heater core, climate control.

Safety Systems:

Airbag system service, SRS components.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Diagnostic Procedures:

Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs).

Wiring Schematics:

Detailed electrical wiring diagrams for all vehicle systems.

Torque Specifications:

Precise torque values for all critical fasteners.

Rebuild Procedures:

Comprehensive guides for rebuilding major components like engines and transmissions.

Technical Depth

Depth Of Information:

OEM-level technical data suitable for professional technicians and advanced DIYers.

Illustrations:

Detailed illustrations and diagrams to aid in repair and understanding.

Troubleshooting:

Extensive troubleshooting trees and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

File Size:

Approximately 100 MB

Searchability:

Searchable by keywords

Interactivity:

Bookmarked for easy navigation

Print Quality

Printability:

Printable pages

Binding Type

Binding Type For Printed:

N/A (Digital PDF)

Paper Type

Paper Type For Printed:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.0L OHV V6 (Vulcan), 3.0L DOHC V6 (Duratec)

Engine Code Vulcan:

SAB (3.0L OHV)

Engine Code Duratec:

SAC (3.0L DOHC)

Performance

3.0L OHV V6 Horsepower:

152 hp @ 4900 rpm

3.0L OHV V6 Torque:

182 lb-ft @ 3200 rpm

3.0L DOHc V6 Horsepower:

201 hp @ 5900 rpm

3.0L DOHc V6 Torque:

200 lb-ft @ 4400 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transaxle

Optional

Transmission Options:

N/A (Typically single automatic transmission for this generation/model year)

Features

Transmission Fluid Type:

Mercon V Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

Approximately 10.2 quarts (9.7 liters) for refill, 14.4 quarts (13.6 liters) for overhaul.

📐 Dimensions

Exterior

Wheelbase:

112.9 inches (2868 mm)

Length:

197.6 inches (5019 mm)

Width:

73.1 inches (1857 mm)

Height:

55.4 inches (1407 mm)

Weights

Curb Weight Est:

3,500 - 3,700 lbs (1588 - 1678 kg) depending on engine and equipment.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2003 model year testing, may vary)

NHTSA Front Impact Passenger:

Good (2003 model year testing, may vary)

IIHS Side Impact:

Acceptable (for models equipped with side airbags, may vary)

Active Features

Standard

Passive Features

Airbags:

Standard front airbags, optional front side airbags.

Seatbelts:

Front pretensioner seat belts, rear 3-point seat belts.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM stereo with CD player, cassette player, and optional premium sound system.

Driver Assistance

Cruise Control:

Standard

Connectivity

Remote Keyless Entry:

Available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using synthetic blend or synthetic oil).

Engine Coolant Flush:

Every 60,000 miles (96,000 km) or 4 years, whichever comes first.

Automatic Transmission Service:

Every 100,000 miles (160,000 km) or 5 years (fluid and filter change).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (API Service SG, SH, SJ, SL, or ILSAC GF-2 or GF-3)

Engine Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent silicate-free, extended-life coolant.

Known Issues

Common Issue Intake Manifold:

Cracking of plastic intake manifold coolant crossover (Duratec engines).

Common Issue Transmission:

Occasional transmission shudder or harsh shifting, often related to fluid degradation or internal wear.

Common Issue Suspension:

Wear in front control arm bushings and sway bar links leading to clunking noises.

📚 Vehicle History

Brand Heritage

Ford History Context:

The Ford Taurus and its Mercury Sable sibling were pivotal models for Ford, representing a significant shift in American automotive design and marketing during their initial generation. This third generation (2000-2007) refined the platform.

Model Evolution

Taurus Sable Generation:

This refers to the third generation (2000-2007) of the Ford Taurus and Mercury Sable. The 2003 model year saw minor refinements and packaging updates.

Production

Manufacturing Location:

Atlanta, Georgia, USA; Chicago, Illinois, USA (depending on specific production run).

🏆 Awards & Recognition

Recognitions

Safety Awards:

The Taurus often received good to acceptable ratings in frontal and side impact crash tests from organizations like NHTSA and IIHS during its lifespan, indicating a generally safe vehicle for its era.